Patent classifications
B22F2009/0848
Method for preparing metal powder by water atomization
A method for preparing metal powder by water atomization is disclosed. The method includes the steps of smelting, atomization, separation and drying, and the metal powder is freeze-dried in the drying step. Experiments show that freeze-drying is an important factor affecting oxygen content indexes of copper and copper alloys, and can be applied to the preparation of copper and copper alloy powder and even metal powder with low oxygen content. The method further considers all the details that may cause oxidation during the atomization process, and takes comprehensive measures to greatly reduce the probability of oxidization of copper and copper alloy powder, so that the oxygen content and oxidation of the water atomized powder are effectively reduced, and the water atomized powder is not easy to be oxidized during long-term storage.
LEAD-BASED ALLOY AND RELATED PROCESSES AND PRODUCTS
A lead-based alloy containing alloying additions of bismuth, antimony, arsenic, and tin is used for the production of doped leady oxides, lead-acid battery active materials, lead-acid battery electrodes, and lead-acid batteries.
METHOD FOR PRODUCING TURBOMACHINE DISKS
A method for manufacturing turbomachine disks is provided. The method includes: providing a nickel alloy powder; and shaping the powder to obtain a disk. Providing a powder can include: manufacturing a nickel alloy electrode by PAM-CHR; atomizing a nickel alloy by EIGA from the nickel alloy electrode, leading to a raw powder; and sifting the raw powder under inert atmosphere or under vacuum with a granulometric cut-off between 150 ?m and 50 ?m, leading to the nickel-based alloy powder. In some examples, the granulometric cut-off can be between 125 ?m or 75 ?m.
METHOD FOR PRODUCING TURBOMACHINE DISKS
A method for manufacturing turbomachine disks is provided. The method includes: providing a nickel alloy powder; and shaping the powder to obtain a disk. Providing a powder can include: manufacturing a nickel alloy electrode by PAM-CHR; atomizing a nickel alloy by EIGA from the nickel alloy electrode, leading to a raw powder; and sifting the raw powder under inert atmosphere or under vacuum with a granulometric cut-off between 150 ?m and 50 ?m, leading to the nickel-based alloy powder. In some examples, the granulometric cut-off can be between 125 ?m or 75 ?m.
SOFT MAGNETIC ALLOY POWDER AND PRODUCTION METHOD THEREFOR
An FeCrSi-based soft magnetic alloy powder is provided in which the Cr weight ratio of Cr contained in the alloy powder gradually decreases from the surface of the alloy powder to a predetermined depth in the depth direction, the amount contained of Si is in the range of 3 to 6.5% by weight, the amount contained of Cr may be in the range of 1 to 5% by weight, at least one of Mn, P, S, and O may be further contained, the weight ratio of Cr oxide/metal Cr may gradually decrease from the surface of the alloy powder in the depth direction, and loss in the soft magnetic alloy powder used in a dust core is reduced so as to be able to cope with higher frequencies and larger currents.
DEVICE AND METHOD FOR PRODUCING METAL POWDER USING AN INDUCTION COIL AND AN INTERMEDIATE COIL
A device for producing metal powder. This includes a melting chamber, a downstream atomization tower, and a nozzle assembly for atomizing a melt jet. The device further includes an induction coil disposed within the melting chamber and operated at a melting frequency f.sub.melt, the induction coil is adapted to locally melt a material rod at least section-wise received therein, to produce the melt jet to be atomized, and a separate intermediate coil disposed within the melting chamber and operated at a base frequency f.sub.base, wherein said intermediate coil is disposed downstream of the induction coil and aligned coaxially with the induction coil. The intermediate coil is configured to superheat the melt jet in a region between the induction coil and the nozzle assembly. The following applies to a frequency ratio F.sub.BS of the base frequency f.sub.base to the melting frequency f.sub.melt, 1?F.sub.BS=f.sub.base/f.sub.melt?500.
Method for producing metal ball, joining material, and metal ball
Produced is a metal ball which suppresses an emitted dose. Contained are the steps of melting a pure metal by heating the pure metal at a temperature which is higher than a boiling point of an impurity to be removed, higher than a melting point of the pure metal, and lower than a boiling point of the pure metal, the pure metal containing a U content of 5 ppb or less, a Th content of 5 ppb or less, purity of 99.9% or more and 99.995% or less, and a Pb or Bi content or a total content of Pb and Bi of 1 ppm or more, and the pure metal having the boiling point higher than the boiling point at atmospheric pressure of the impurity to be removed; and sphering the molten pure metal in a ball.
METHOD OF MANUFACTURING IRON POWDER AND IRON POWDER MANUFACTURED THEREBY
A method of manufacturing iron powder configured for improving a recovery rate of chromium using ingot including chromium in a content suitably higher than a target content at the time of manufacturing iron powder including chromium, may include preparing ingot further including chromium (Cr) so that a content of chromium (Cr) in the ingot is 1 to 30% higher than a target content of chromium (Cr) in finally produced iron powder; dissolving the ingot to prepare molten steel; forming iron powder by performing water atomization on the molten steel; and adjusting a content of carbon (C) in the iron powder by performing reduction treatment on the iron powder.
Biocompatible Ti-based metallic glass for additive manufacturing
A biocompatible Ti-based alloy having a formula of Ti.sub.aZr.sub.wTa.sub.bSi.sub.xSn.sub.yCo.sub.z is disclosed, wherein a is 40-44, b is 1-5 and the sum of w, x, y, z is 55. The alloy is amorphous. The alloy is applicable to manufacturing ultrafine powder which is used for additive manufacturing. The alloy is characterized in high glass forming ability, low toxicity, and high strength, and the powder thereof has low roughness and high circularity, and is suitable for implantable medical device.
METHOD AND SYSTEM FOR PRODUCING LOW CARBON FERROALLOY FROM CHROMITE ORE
A method and system for recovering a high yield of low carbon ferroalloy, e.g., low carbon ferrochrome, from chromite and low carbon ferrochrome produced by the method. A stoichiometric mixture of feed materials including scrap aluminum granules, lime, silica sand, and chromite ore are provided into a plasma arc furnace. The scrap aluminum granules are produced from used aluminum beverage containers. The feed materials are heated, whereupon the aluminum in the aluminum granules produces an exothermic reaction reducing the chromium oxide and iron oxide in the chromite to produce molten low carbon ferrochrome with molten slag floating thereon. The molten low carbon ferrochrome is extracted, solidified and granulated into granules of low carbon ferrochrome. The molten slag is extracted, solidified and granulated into granules of slag.