B22F2009/0848

STAINLESS STEEL POWDER COMPOSITION, PREPARING METHOD THEREOF AND METHOD OF PREPARING STAINLESS STEEL WORKPIECE BY LASER ADDITIVE MANUFACTURING

Provided is a stainless steel powder composition, which comprises Cr, Cu, Mn, Mo, Ni and Fe; wherein, based on a total weight of the stainless steel powder composition, a content of Cr is 20 wt% to 24 wt%, and a content of Cu is more than 0 wt% and less than or equal to 0.5 wt%, a content of Mn is more than 0 wt% and less than or equal to 2 wt%, a content of Mo is 2.25 wt% to 3 wt% and a content of Ni is 10 wt% to 15 wt%. When applying the stainless steel powder composition of the present invention to laser additive manufacturing (LAM), the produced stainless steel workpiece has enhanced tensile strength, thereby expanding the follow-up applications and increasing the commercial value.

LEAD-BASED ALLOY AND RELATED PROCESSES AND PRODUCTS
20170317351 · 2017-11-02 ·

A lead-based alloy containing alloying additions of bismuth, antimony, arsenic, and tin is used for the production of doped leady oxides, lead-acid battery active materials, lead-acid battery electrodes, and lead-acid batteries.

Systems and methods for continuous production of gas atomized metal powders

Raw material feed into an electric arc furnace (“EAF”) is melted into heated liquid metal at a controlled temperature with impurities and inclusions removed as a separate liquid slag layer. The heated liquid metal is removed from the EAF into a passively heatable ladle wherein it is moved into a refining station where they are placed into a inductively heated refining holding vessel and wherein vacuum oxygen decarburization is applied to remove carbon, hydrogen, oxygen, nitrogen and other undesirable impurities from the liquid metal. The ladle and liquid metal is then transferred to a refining station/gas atomizer having a controlled vacuum and inert atmosphere wherein the liquid metal is poured from an inductively heated atomizing holder vessel into a heated tundish at a controlled rate wherein high pressure inert gas is applied through a nozzle to create a spray of metal droplets forming spherical shapes as the droplets that cool and fall into a bottom formed in the chamber. Spherical powder comprising the droplets are removed from the chamber through screen and blenders and then classified by size.

Method for fabricating a biocompatible material having a high carbide phase and such material

A method of fabricating a material having a high concentration of a carbide constituent. The method may comprise adding a carbide source to a biocompatible material in which a weight of the carbide source is at least approximately 10% of the total weight, heating the carbide source and the biocompatible material to a predetermined temperature to melt the biocompatible material and allow the carbide source to go into solution to form a molten homogeneous solution, and impinging the molten homogeneous solution with a high pressure fluid to form spray atomized powder having carbide particles. The size of a particle of carbide in the atomized powder may be approximately 900 nanometers or less. The biocompatible material may be cobalt chrome, the carbide source may be graphite, and the fluid may be a gas or a liquid.

Ni ball, Ni nuclear ball, solder joint, foam solder and solder paste

To provide a Ni ball having a low α dose and high sphericity even when it contains impurity elements other than Ni in certain amounts. The Ni ball contains an element U, a content thereof being 5 ppb or less, and an element Th, a content thereof being 5 ppb or less, wherein a purity of the Ni ball is 99.9% or more but 99.995% or less, an α dose thereof is 0.0200 cph/cm.sup.2 or less, a content of either Pb or Bi, or a total content of both Pb and Bi is 1 ppm or more, and a sphericity thereof is 0.90 or more, in order to prevent any software errors and reduce connection failure.

MAGNETIC POWDER AND PRODUCTION METHOD THEREOF, MAGNETIC CORE AND PRODUCTION METHOD THEREOF, COIL COMPONENT AND MOTOR

A magnetic powder is represented by general formula Fe.sub.a(Si.sub.bB.sub.cP.sub.d).sub.100-a, and is produced with a gas atomization method. When the value of a and the value of b in the general formula is represented (a, b), (a, b) is within a predetermined region V1. Similarly, (a, c) and (a, d) are within a predetermined region, respectively. Whereby, it is possible to obtain an alloy magnetic powder which has high saturation magnetic flux density, low magnetic loss, and is spherical and easy to handle; and a magnetic core, a variety of coil components, and a motor can be realized by using the magnetic material.

MAGNETIC POWDER AND PRODUCTION METHOD THEREOF, MAGNETIC CORE AND PRODUCTION METHOD THEREOF, COIL COMPONENT AND MOTOR

A magnetic powder is represented by general formula Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.e. 71.0≦a≦81.0, 0.14≦b/c≦5, 0≦d≦14, 0<e≦1.4, d≦0.8a−50, e<−0.1(a+d)+10, and a+b+c+d+e=100. A crystallinity is not more than 30% in the case of containing an amorphous phase and a compound phase, and is not more than 60% in the case of not containing a compound phase. The magnetic powder is produced with a gas atomization method. Whereby, it is possible to obtain an alloy magnetic material which has high saturation magnetic flux density and low magnetic loss; and a magnetic core, coil components, and a motor can be realized.

Aluminum Alloy for Additive Technologies

The present disclosure relates to metallurgy, more particularly to a composition and a process for producing part blanks and finished parts from aluminum-based alloys including but not limited to using selective laser melting processes. The proposed aluminum-based alloy comprising magnesium, zirconium and scandium for atomization an aluminum powder therefrom and subsequent producing finished parts by additive technologies has a reduced content of scandium and further comprises oxygen and calcium with a limited size of the oxide film and a moister content.

NICKEL BASE ALLOY FOR POWDER AND METHOD FOR PRODUCING A POWDER

A powder has the contents (in wt. %): C max. 0.5%, S max. 0.15%, in particular max. 0.03%, N max. 0.25%, Cr 14-35%, in particular 17-28%, Ni radical (>38%), Mn max. 4%, Si max. 1.5%, Mo >0-22%, Ti <4%, in particular <3.25%, Nb up to 6.0%, Cu up to 3%, in particular up to 0.5%, Fe <50%, P max. 0.05%, in particular max. 0.04%, Al up to 3.15%, in particular up to 2.5%, Mg max. 0.015%, V max. 0.6%, Zr max. 0.12%, in particular max. 0.1%, W up to 4.5%, in particular up to max. 3%, Co up to 28%, B<0.125%, O>0.00001-0.1% and impurities due to production, wherein Ni+Fe+Co represents 56-80% Nb+Ta<6.0%.

Metal microparticle production method and metal microparticle production device

To provide a method for efficiently producing metal microparticles having a particle diameter of 1 μm to 10 μm, and a device for producing the same. A metal microparticle production method is used, which includes a particle generating step of generating primary particles by irradiating a metal lump in a solvent in a first tank with an ultrasonic wave, and a particle splitting step of irradiating the primary particles with an ultrasonic wave in a solvent in a second tank and splitting the primary particles to produce secondary particles. Further, a metal microparticle production device is used, which includes: a first tank that has a solvent and a metal lump; a first heating unit that heats the solvent in the first tank; a first ultrasonic vibrator that is disposed in the first tank and irradiates the metal lump with an ultrasonic wave to generate primary particles; a second tank that has the solvent and the primary particles; and a second ultrasonic vibrator that irradiates the primary particles with an ultrasonic wave to split the primary particles.