B22F2009/0848

Manufacture of tungsten monocarbide (WC) spherical powder

Powder metallurgy, in particular production of tungsten monocarbide spherical powders, which is a major component of metalloceramic hard alloys used for manufacture of tools, drill bits, steel alloying, wear-resistant coating cladding at elements operating in intensive wear conditions. The method includes melting of the starting material, and melt atomization with forming of spherical powder. As starting material a tungsten monocarbide grit is used. Melting and atomization of the material is implemented by continuous filling of grit into a rotating crucible of a centrifugal atomization device under an inert atmosphere and melting it by a plasma arc. After that an annealing of the obtained powder is made at a temperature of 1200-1400° C. during a time necessary for W.sub.2C breakup with subsequent cooling of the powder in a furnace. And, the production of tungsten monocarbide spherical powder with WC content of more than 70%.

Aluminum Alloy for Additive Technologies

The present disclosure relates to metallurgy, more particularly to a composition and a process for producing part blanks and finished parts from aluminum-based alloys including but not limited to using selective laser melting processes. The proposed aluminum-based alloy comprising magnesium, zirconium and scandium for atomization an aluminum powder therefrom and subsequent producing finished parts by additive technologies has a reduced content of scandium and further comprises oxygen and calcium with a limited size of the oxide film and a moister content.

METHOD AND APPARATUS FOR PRODUCING HIGH PURITY SPHERICAL METALLIC POWDERS AT HIGH PRODUCTION RATES FROM ONE OR TWO WIRES

The present application relates to a plasma atomization process and apparatus for producing metallic powders from at least one wire/rod feedstock. In the process, an electric arc is applied to the at least one wire/rod feedstock to melt the same. A plasma torch is employed to generate a supersonic plasma stream at an apex at which the electric arc is transferred to the at least one wire/rod feedstock to atomize the molten wire/rod feedstock into particles. A downstream cooling chamber solidifies the particles into the metallic powders. An anti-satellite diffuser is employed to prevent recirculation of the powders in order to avoid satellite formation. In an apparatus where two wires are fed, one wire serves as an anode, and the other as a cathode.

Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

The present application relates to a plasma atomization process and apparatus for producing metallic powders from at least one wire/rod feedstock. In the process, an electric arc is applied to the at least one wire/rod feedstock to melt the same. A plasma torch is employed to generate a supersonic plasma stream at an apex at which the electric arc is transferred to the at least one wire/rod feedstock to atomize the molten wire/rod feedstock into particles. A downstream cooling chamber solidifies the particles into the metallic powders. An anti-satellite diffuser is employed to prevent recirculation of the powders in order to avoid satellite formation. In an apparatus where two wires are fed, one wire serves as an anode, and the other as a cathode.

ATOMIZATION DEVICE AND METHOD FOR PREPARING METAL ALLOY POWDER

An atomization device for preparing metal alloy powder which includes a main body provided with an atomization chamber, the atomization chamber is provided with an inlet and an atomization zone, the inlet is configured to introduce metal alloy liquid; a high-pressure inert gas pipeline system that is configured to provide a high-pressure inert gas introduced into an atomization zone of the atomization chamber, to atomize the metal alloy liquid; and an oxygen-containing gas pipeline system that is configured to transfer oxygen-containing gas to the atomization zone.

MN-CU-Based Damping Alloy Powder For Use In Selective Laser Melting Process And Preparation Method Thereof

The present invention belongs to the technical field of metal materials for additive manufacturing, and relates to a Mn—Cu-based damping alloy powder for use in a selective laser melting (SLM) process and a preparation method thereof. The powder has chemical components in percent by weight as follows: C: ≤0.15%, Ni: 4.9-5.2%, Si: ≤0.15%, Fe: 1.8-5.0%, Cu: 20-23%, P: ≤0.03%, S: ≤0.06%, and the balance being Mn and inevitable impurities. The preparation method includes: preparation of master alloy, powdering by vacuum induction melting gas atomization (VIGA), mechanical vibrating and air classification screening under protection of an inert gas and collecting. Compared with the prior art, the powder of the present invention has a high sphericity, a high apparent density, a small angle of repose, a desired fluidity and a relatively high yield of fine powders having a size of 15-53 μm.

MN-CU-Based Damping Alloy Powder For Use In Selective Laser Melting Process And Preparation Method Thereof

The present invention belongs to the technical field of metal materials for additive manufacturing, and relates to a Mn—Cu-based damping alloy powder for use in a selective laser melting (SLM) process and a preparation method thereof. The powder has chemical components in percent by weight as follows: C: ≤0.15%, Ni: 4.9-5.2%, Si: ≤0.15%, Fe: 1.8-5.0%, Cu: 20-23%, P: ≤0.03%, S: ≤0.06%, and the balance being Mn and inevitable impurities. The preparation method includes: preparation of master alloy, powdering by vacuum induction melting gas atomization (VIGA), mechanical vibrating and air classification screening under protection of an inert gas and collecting. Compared with the prior art, the powder of the present invention has a high sphericity, a high apparent density, a small angle of repose, a desired fluidity and a relatively high yield of fine powders having a size of 15-53 μm.

Aluminum Based Metal Powders and Methods of Their Production
20210178468 · 2021-06-17 ·

Aluminum-based metallic powders, along with their methods of production and formation, are provided. The Al-based metallic powders are formed with an increased amount of oxygen within at least a portion of the particles of the powder. The Al-based metallic powders show improved flowability.

Fe-Based, Soft Magnetic Alloy
20210166848 · 2021-06-03 ·

An Fe-base, soft magnetic alloy is disclosed. The alloy has the general formula Fe.sub.100-a-b-c-d-x-y M.sub.aM′.sub.bM″.sub.cM′″.sub.d P.sub.x Mn.sub.y where M is Co and/or Ni, M′ is one or more of Zr, Nb, Cr, Mo, Hf, Sc, Ti, V, W, and Ta, M″ is one or more of B, C, Si, and Al, and M′″ is selected from the group consisting of Cu, Pt, Ir, Zn, Au, and Ag. The subscripts a, b, c, d, x, and y represent the atomic proportions of the elements and have the following atomic percent ranges: 0≤a≤10, 0≤b≤7, 5≤c≤20, 0≤d≤5, 0.1≤x≤15, and 0.1≤y≤5.
The balance of the alloy is iron and usual impurities. Alloy powder, a magnetic article made therefrom, and an amorphous metal article made from the alloy are also disclosed.

Method and device for producing and coding metal powder

The invention relates to a method for coding metal powder. Said method comprises the following steps: providing a melt, forming a melt stream, spraying the melt stream by means of a spraying fluid, and forming metal powder particles from the melt stream. The method is characterized in that, during the spraying of the melt and/or the spraying fluid, a coding component or a coding gas is added in such a way that the use of the coding component in the metal powder can be detected, wherein the gaseous coding component comprises one or more isotopes of at least one gas and the fraction of the at least one isotope is changed in comparison with the naturally occurring fraction of said isotope in the gas and/or wherein the gaseous coding component contains gaseous alloying elements.