A nozzle, a tundish arrangement used for the production of granulated material, and a method and apparatus for the production of a granulated material with an improved size distribution are provided. The grain size and grain size distribution is controlled by a nozzle having a specific design. The nozzle comprises an upper inlet opening, sidewalls forming a channel, a bottom and at least one outlet opening or at least one row of outlet openings at the lower end of the channel. The outlet opening(s) in the channel have a size of at least 5 mm in the smallest dimension. A cross sectional area of the channel at the inlet A.sub.C is at least 3 times bigger than the total area of the outlet openings A.sub.T.

A method of producing iron powder by a water atomization process may include preparing a molten metal in a tundish, discharging the molten metal in a free-falling manner by opening an orifice formed on a bottom of the tundish, and producing iron powder by spraying water onto the free-falling molten metal using a pair of water spraying nozzles, an angle formed by the water spraying nozzles being at least 45.

A high temperature process is provided, which can melt, atomize and spheroidize a coarse angular powder into a fine and spherical one. It uses thermal plasma to melt the particle in a heating chamber and a supersonic nozzle to accelerate the stream and break up the particles into finer ones.

A soft magnetic powder of the invention has a composition represented by Fe.sub.100-a-b-c-d-e-fCu.sub.aSi.sub.bB.sub.cM.sub.dM.sub.eX.sub.f (at %) [wherein M is Nb, W, Ta, Zr, Hf, Ti, or Mo, M is V, Cr, Mn, Al, a platinum group element, Sc, Y, Au, Zn, Sn, or Re, X is C, P, Ge, Ga, Sb, In, Be, or As, and a, b, c, d, e, and f are numbers that satisfy the following formulae: 0.1a3, 0<b30, 0<c25, 5b+c30, 0.1d30, 0e10, and 0f10], wherein a crystalline structure having a particle diameter of 1 nm or more and 30 nm or less is contained in an amount of 40 vol % or more, and the difference in the coercive force of the powder after classification satisfies predetermined conditions.

A device for atomizing a metallic, intermetallic or ceramic melt stream by means of a gas to form a spherical powder, comprising a melt chamber, a powder chamber, an induction coil in the melt chamber, a melt material, preferably melt rod in the induction coil and an atomizer nozzle interconnecting the melt and powder chambers and being arranged in a nozzle plate, for the melt stream melted off from the melt material by the induction coil, wherein the atomizer nozzle has an exclusively convergent nozzle profile having nozzle flanks which have a circular-arc-shaped cross-section, and therefore both the atomizing gas and the melt stream and the droplets generated therefrom reach a velocity which is at most equal to, preferably below the acoustic velocity of the atomizing gas.

A jetting device includes: a fluid chamber connected to a nozzle and containing an electrically conductive liquid to be jetted out through the nozzle; a magnetic field generator arranged to create a magnetic field in the fluid chamber; a pair of electrodes contacting the electrically conductive liquid in the fluid chamber; and a controller arranged to control a flow of an electric current through the electrodes and the electrically conductive liquid. The magnetic field generator is arranged to create a rotating magnetic field in the fluid chamber.

A jetting device includes: a fluid chamber connected to a nozzle and containing an electrically conductive liquid to be jetted out through the nozzle; a magnetic field generator arranged to create a magnetic field in the fluid chamber; a pair of electrodes contacting the electrically conductive liquid in the fluid chamber; and a controller arranged to control a flow of an electric current through the electrodes and the electrically conductive liquid. The magnetic field generator is arranged to create a rotating magnetic field in the fluid chamber.

An objective of the present disclosure is to provide an injection device that can manufacture spherical and defect-minimized powder. In accordance with the objective, the present disclosure provides an EIGA-type composite injection device that can inject both of gas and water. That is, the composite injection device of the present disclosure manufactures amorphous spherical powder by forming fine spherical pre-powder by injecting high-temperature gas at high pressure to a stream of liquid metal melted through an injector coil and then by inject water immediately before the pre-powder solidifies.

An atomization unit (1) for atomizing metal melts, in particular for powder-metallurgical purposes, includes a crucible (2) having a base outlet (4). A melt nozzle (16) is arranged below the base outlet (4) and a gas nozzle (9) is preferably arranged concentrically with respect to the melt nozzle (16). The melt nozzle (16) is formed in multiple parts and comprises a casing body along with a nozzle core (17). The nozzle core (17) passes through a conical seat within the casing body.

A device for producing metal powder. This includes a melting chamber, a downstream atomization tower, and a nozzle assembly for atomizing a melt jet. The device further includes an induction coil disposed within the melting chamber and operated at a melting frequency f.sub.melt, the induction coil is adapted to locally melt a material rod at least section-wise received therein, to produce the melt jet to be atomized, and a separate intermediate coil disposed within the melting chamber and operated at a base frequency f.sub.base, wherein said intermediate coil is disposed downstream of the induction coil and aligned coaxially with the induction coil. The intermediate coil is configured to superheat the melt jet in a region between the induction coil and the nozzle assembly. The following applies to a frequency ratio F.sub.BS of the base frequency f.sub.base to the melting frequency f.sub.melt, 1F.sub.BS=f.sub.base/f.sub.melt500.