Patent classifications
B22F2009/0892
MONITORING TEMPERATURE WITH SEEBECK EFFECT
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. The Seebeck effect can be employed to monitor a temperature difference between a build material and a nozzle that is extruding the build material based on voltage. The temperature difference can, in turn, be used to control operation of the printer or to determine an absolute temperature based on direct measurement of a temperature of the nozzle.
Z-AXIS POSITION DETECTION IN ADDITIVE MANUFACTURING
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. One or more contact probes may be used to detect a height and/or position of a nozzle, e.g., to zero, center, or otherwise calibrate the nozzle prior to a print, or to determine a height relative to a deposited layer of build material during fabrication.
Z-AXIS POSITION DETECTION IN ADDITIVE MANUFACTURING
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. One or more contact probes may be used to detect a height and/or position of a nozzle, e.g., to zero, center, or otherwise calibrate the nozzle prior to a print, or to determine a height relative to a deposited layer of build material during fabrication.
BUILD SURFACES FOR SEMI-SOLID METALLIC ADDITIVE FABRICATION
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. A build plate that receives the object during fabrication includes a coating of material with a low melt temperature, such as a low melt temperature solder. In particular, the material may be an alloy that can be solidified while receiving the object, and then heated into a liquid state to facilitate removal of the object after fabrication is complete at a temperature sufficiently low that the adjacent, fabricated object does not melt or deform.
BUILD SURFACES FOR SEMI-SOLID METALLIC ADDITIVE FABRICATION
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. A build plate that receives the object during fabrication includes a coating of material with a low melt temperature, such as a low melt temperature solder. In particular, the material may be an alloy that can be solidified while receiving the object, and then heated into a liquid state to facilitate removal of the object after fabrication is complete at a temperature sufficiently low that the adjacent, fabricated object does not melt or deform.
NOZZLE CLEANING FOR SEMI-SOLID DEPOSITION NOZZLES
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. A nozzle cleaning fixture may be provided for the printer that is shaped to physically dislodge solidified build material and other contaminants from the nozzle. A robotic system for the printer can be used to maneuver the nozzle into engagement with the nozzle cleaning fixture for periodic cleaning, or in response to a diagnostic condition or the like indicating a clogged nozzle.
NOZZLE CLEANING FOR SEMI-SOLID DEPOSITION NOZZLES
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. A nozzle cleaning fixture may be provided for the printer that is shaped to physically dislodge solidified build material and other contaminants from the nozzle. A robotic system for the printer can be used to maneuver the nozzle into engagement with the nozzle cleaning fixture for periodic cleaning, or in response to a diagnostic condition or the like indicating a clogged nozzle.
DISSOLVABLE BULK METALLIC GLASS SUPPORT MATERIALS
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. A thermally compatible support structure may be formed to support regions of the object using a dissolvable bulk metallic glass.
DISSOLVABLE BULK METALLIC GLASS SUPPORT MATERIALS
A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. A thermally compatible support structure may be formed to support regions of the object using a dissolvable bulk metallic glass.
SEMI-SOLID METALLIC ADDITIVE FABRICATION WITH TEMPERATURE CONTROL USING FORCE FEEDBACK
A control loop for extrusion of a metallic build material such as bulk metallic glass measures a force required to extrude the build material, and uses this sensed parameter to estimate a temperature of the build material. The temperature, or a difference between the estimated temperature and a target temperature, can be used to speed or slow extrusion of the build material to control heat transfer from a heating system along the feedpath. This general control loop may be modified to account for other possible conditions such as nozzle clogging or the onset of crystallization.