A cutter head (4, 6) having a lock spring (30) utilized with an adjustment screw (16) for preventing the adjustment screw from loosening during machining. Once positioned by turning the adjustment screw, a cutting blade (8) will not change position in a mounting slot (10) due to a loosening adjustment screw.

A cutting tool holder (110) configured for mounting thereon a cutting insert (140). The cutting tool holder comprises a body (112) formed with an insert seat (120) configured receiving therein the cutting insert and a seat bore (135) configured for accommodating therein a fastening member (150). The cutting tool holder also comprises an anchoring element (170) received within the body of the holder, the fastening element being configured for secured engagement with the anchoring element and being free of such engagement with the seat bore.

Cutting insert cartridge for chip removing machining tools has an axial adjustment system threadedly engaged with a cartridge body and a tool body. The axial adjustment system includes a differential screw in threaded engagement with the tool body either directly, for example by threaded engagement with a threaded opening in the tool body, or indirectly, for example by threaded engagement with a cross dowel fastener slidably positioned in an opening in the tool body. Actuation portion positioned axially between threaded end portions of the differential screw has an engagement feature on an outer surface to be driven, e.g., with a tool or by hand, to rotate the differential screw and adjust the axial position of the cartridge. The spaced apart relationship improves access to the actuation portion and engagement feature for rotation of the differential screw. Chip removing machining tools with such cartridges and methods of machining are also disclosed.

This invention relates to face milling tools used to create a generally planar/face surface on a workpiece. Embodiments of this invention allow more teeth per unit tool diameter for certain types of cutting insert mounting styles and generally for larger cutting inserts. In particular, this invention allows the aforementioned while keeping manufacturing cost lower than it could be with some other designs, mainly by allowing manufacture of the face mill using larger tools that approach the face mill from mainly or exclusively the axial direction, thus requiring the equipment used to manufacture the cutter body to be a lower cost three-axis machine as compared to four- and five-axis machines that may be otherwise needed. Embodiments of the invention also permit adjustment of the axial positions of multiple cutting inserts and their support pockets by way of adjustment in the face mill manufacturing process. Other embodiments allow the adjustment to be made by the end-user in the field on a case-by-case basis after manufacture of the face mill is complete.

Milling tools configured to increase surface roughness are disclosed. The tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts coupled to the body and spaced along the longitudinal axis, each cutting insert having a cutting edge. In one embodiment, the cutting edges may have an orientation that is oblique to the longitudinal axis of the elongated body. Each cutting edge may have a first end having a greater cutting radius than a second end. The cutting edges may be offset from the longitudinal axis of the elongated body by an offset angle. In another embodiment, the cutting edges may have a textured or rough surface profile. For example, the cutting edges may have a mean roughness (Rz) of at least 7.5 m. The milling tools may increase the surface roughness of a milled engine bore to facilitate a subsequent rough honing process.

A cutting insert comprising a cutting edge formed by an intersection ridge between a rake face and a side face, the cutting edge including a major cutting edge, a flat cutting edge, and a chamfer edge disposed between the major cutting edge and the flat cutting edge, wherein in a direct view of a side face near the flat cutting edge, a ratio of installation area length L2 of the chamfer edge to installation area length L3 of the major cutting edge is L2:L3=2:8 to 5:5, and inclination angle .sub.1 of the chamfer edge with respect to the flat cutting edge and inclination angle .sub.2 of the major cutting edge with respect to the flat cutting edge are set to have a relationship of .sub.1<.sub.2.

A method for milling a planar surface, during which a milling cutter, an axis of rotation of which is perpendicular to a surface to be machined, is moved in a direction parallel to the plane of the surface, to machine the surface in a single machining operation, over a predetermined layer of material, using a single milling head, and the milling cutter, in a same axial position relative to the surface to be machined, simultaneously carries out rough working, at least one intermediate finishing operation, and a finishing operation over a same layer of material.

Cutting insert with a cuboid body has a substantially square top face and bottom face, said top face and bottom face connected by four peripheral adjoining side surfaces. At least two cutting edges are formed at the transition of the top face to at least two side surfaces, that cutting edges defining a plane of the top face. To provide a cutting insert and a corresponding tool suited to produce valve seat surfaces with high precision but still having a rather simple construction and being precisely mountable with ease and less efforts of adjustment, the plane defined by the top face cutting edges of the cutting insert has maximum dimensions of 7 mm7 mm, where the bottom face has a supporting surface formed exactly parallel to the plane defined by the top face cutting edges by means of grinding within a tolerance of less than 5 angular minutes.

An insert attachment mechanism (100) detachably attaches a cutting insert (2) to an insert attachment part (21) of a tool body (3). The insert attachment mechanism includes an adjustment member (30) and a wedge member (10). The adjustment member (30) is arranged on an inner side of the cutting inset so as to act on the cutting insert in the insert attachment part. The adjustment member is advanceable and retractable in a direction of the central axis of a screw member (40) by rotating the screw member. The wedge member and the cutting insert are arranged on the outer side of the adjustment member in the insert attachment part and exert a pressing force against the cutting insert and an inner wall surface of the insert attachment part. The wedge member (10) is configured such that the screw member (40) is accessible from the outer side of the wedge member.

A milling tool includes a body which is rotatable about a first axis. At least one cutting tooth mounted on the body having a cutting edge for cutting about the first axis. A wiper tooth extends from the mill body. The wiper tooth includes at least at a portion having a peripheral surface about the second axis and the peripheral surface intersects a face surface defining a cutting edge that is round about the second axis for cutting about the first axis. In some embodiments, the peripheral surface, the face surface and the cutting edge are formed on an insert that is mounted the mill body.