B23K9/295

TRACKING WELDING TORCHES USING RETRACTABLE CORDS
20220126404 · 2022-04-28 ·

Described herein are examples of torch tracking systems that monitor travel directions, speeds, and/or distances of welding torches using retractable cords. In some examples, the torch tracking systems use a sensor to measure a speed at which a reel extends and/or retracts a cord, and/or measure a length of the cord that is extended and/or retracted. The reel or cord can be attached to some portion of the welding torch, such that movement of the torch away from the reel causes the reel to extend more cord, and movement towards the reel allows a spring loaded spool of the reel to automatically retract the cord. While reel based torch tracking systems may provide coarser tracking than the more complex and/or expensive torch tracking solutions, their simplicity and low cost may make them an attractive alternative.

Method of Rotating a Welding Torch During Operation
20230294196 · 2023-09-21 · ·

A method of operating a welding torch using a rotating coupler assembly that operates between 0 and 800 amps. The rotating coupler assembly allows for 360 degrees of rotation while keeping rotational friction at a minimum. The breakaway torque for the rotating coupler assembly is insignificant and the rotating coupler assembly can be rotated with little effort by hand. While the rotating coupler assembly minimizes rotational friction the design allow for rotating coupler assembly to continue to operate after 1-5 mm of wear on the contact surfaces. An embodiment of the rotating coupler assembly can be quickly disconnected from the unicable.

Multi-process torch

Aspects of a welding-type cable and torch are provided. The welding-type cable includes a power conductor to conduct welding-type power and a weld torch interface on a distal end of the welding-type cable to attach a weld torch to the power conductor. The welding-type torch includes a power connector to transfer welding-type power between the welding-type torch and a power conductor of a welding-type cable that is detachably coupled to the power connector. An electrode to perform a welding-type operation using the welding-type power is also provided.

Welding type power supply with output rectifier and phase shift double forward converter

A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter with a controller and an output rectifier. The output rectifier has at least one cathode current path that creates a cathode magnetic field when current flows in the cathode current path. The output rectifier also has at least one anode current path that creates an anode magnetic field when current flows in the anode current path. The cathode current path is disposed and oriented and the anode current path is disposed and oriented such that the cathode magnetic field acts to at least partially cancel the anode magnetic field.

QUICK CONNECT CONFIGURATIONS FOR WELDING NECKS AND GAS DIFFUSERS
20210354227 · 2021-11-18 ·

Some examples of the present disclosure relate to apparatus, systems, and/or methods for providing a quick connect and/or disconnect for a gas diffuser and/or neck assembly, for example, in a welding system. The gas diffuser may include threaded grooves and/or protrusions configured to engage with screw threads and/or channels of the neck assembly. The screw threads, protrusions, threaded grooves, and/or channels may be configured such that the gas diffuser may be quickly connected to, and/or disconnected from, the neck assembly.

PAIR OF TWO NOZZLE ASSEMBLY RECEPTACLES FOR A DUAL-WIRE WELDING TORCH AND DUAL-WIRE WELDING TORCH HAVING SUCH A PAIR OF TWO NOZZLE ASSEMBLY RECEPTACLES
20210339332 · 2021-11-04 · ·

The invention relates to a pair of two nozzle assembly receptacles (14, 15) for a dual-wire welding torch (1) for two melting welding wires (2, 3), having a torch body (4), a connection (5) for a hose package (6), and having a common gas nozzle (11) and to a dual-wire welding torch (1) with a pair of two nozzle assembly receptacles (14, 15) are constructed as inserts for accommodating and fastening in interfaces (12, 13) in the torch body (4) provided therefor, and the nozzle assembly receptacles (14, 15) respectively have an opening (16, 17) for the accommodation of a nozzle assembly (7, 8) in each case, which openings (16, 17) are arranged at an angle (α) between and 20° to one another, so that the central axes (a, b) of the contact tubes (9, 10) or the welding wires (2, 3) running therein enclose this angle (α) to one another.

MIG/MAG WELDING TORCH BODY, TIG WELDING TORCH BODY, MIG/MAG WELDING TORCH HANDLE, AND MIG/MAG WELDING TORCH COMPRISING SUCH A MIG/MAG WELDING TORCH BODY AND MIG/MAG WELDING TORCH HANDLE

A MIG/MAG welding torch body includes a second channel, which is arranged coaxially to the central channel, and a further third channel, which is arranged coaxially to the second channel, wherein a connection is provided between the second channel and the third channel. The first channel has an orifice in the center of the receiving part, the second channel has an orifice on the lateral side of the receiving part, and the third channel has an orifice on the lateral side of the receiving part.

High chromium creep resistant weld metal for arc welding of thick walled steel members
11772207 · 2023-10-03 · ·

Steel weld metal compositions can include from 10.75 to 12.00 wt % chromium, from 0.09 to 0.13 wt % carbon, from 0.2 to 0.5 wt % manganese, from 0.1 to 0.3 wt % silicon, from 0.2 to 0.7 wt % nickel, from 0.1 to 0.5 wt % molybdenum, from 0.8 to 1.2 wt % cobalt, from 0.03 to 0.08 wt % niobium, from 0.8 to 1.2 wt % tungsten, from 0.3 to 0.8 wt % copper, from 0.10 to 0.15 wt % vanadium, from 0.01 to 0.05 wt % titanium, from 0.005 to 0.010 wt % boron, from 0.005 to 0.015 wt % nitrogen; wherein the balance of the steel weld metal composition is iron and unavoidable impurities. Methods of depositing the steel weld metal compositions on a workpiece by an electric arc welding process are also described. Consumable electric arc welding electrodes producing high chromium creep resistant steel weld metal compositions are also described.

High chromium creep resistant weld metal for arc welding of thin walled steel members
11772206 · 2023-10-03 · ·

Steel weld metal compositions can include from 9.00 to 12.00 wt % chromium, from 0.02 to 0.06 wt % carbon, from 0.3 to 0.7 wt % manganese, from 0.1 to 0.3 wt % silicon, from 0.5 to 1.2 wt % nickel, from 0.1 to 0.5 wt % molybdenum, from 1.0 to 1.5 wt % cobalt, from 0.03 to 0.08 wt % niobium, from 0.2 to 0.8 wt % tungsten, from 0.3 to 0.8 wt % copper, from 0.005 to 0.010 wt % boron, and from 0.005 to 0.025 wt % nitrogen; wherein the balance of the steel weld metal composition is iron and unavoidable impurities. Methods of depositing the steel weld metal compositions on a workpiece by an electric arc welding process are also described without the use of a post weld heat treatment. Consumable electric arc welding electrodes producing high chromium creep resistant steel weld metal compositions are also described.

Systems and methods for gas control during welding wire pretreatments

The present disclosure is directed to systems and methods for pretreating a wire that is used in a welding operation to reduce the amount of hydrogen introduced into a weld. Using embodiments of the systems and methods disclosed herein, one passes a wire through a pre-treatment chamber in which a wire is treated to release hydrogen and/or other contaminants, and provides a gas flow through the pre-treatment chamber so that the contaminants that are released from the wire are taken up by the gas. The gas exiting the pre-treatment chamber may be isolated from the shielding gas utilized during a welding operation. For instance, the pretreatment gas may be directed away from the distal end of the welding torch, thereby preventing released contaminants from being transported into a weld.