An ultra high-strength flux-cored arc welded joint having excellent impact toughness comprises: 0.01 wt % to 0.06 wt % of carbon (C), 0.1 wt % to 0.5 wt % of silicon (Si), 1.5 wt % to 3.0 wt % of manganese (Mn), 2.5 wt % to 3.5 wt % of nickel (Ni), 0.5 wt % to 1.0 wt % of molybdenum (Mo), 0.4 wt % to 1.0 wt % of copper (Cu), 0.4 wt % to 1.0 wt % of chromium (Cr), 0.01 wt % to 0.1 wt % of titanium (Ti), 0.003 wt % to 0.007 wt % of boron (B), 0.001 wt % to 0.006 wt % of nitrogen (N), 0.02 wt % (excluding 0) or less of phosphorus (P), 0.01 wt % (excluding 0) or less of sulfur (S), 0.03 wt % to 0.07 wt % of oxygen (O), and remaining iron (Fe) as well as unavoidable impurities.

A method for producing a component structure from a first component and a second component may involve connecting the first component to the second component by way of a thermal joining process. The component structure has good crash properties, has good vibration resistance, has a lightweight construction, and is produced cost-effectively at least in part because the first component being a steel composite structure comprising a softer layer and a more-rigid layer. The softer layer may have a lower material strength and a higher deformability than the more-rigid layer. A part of a joint zone that is located in the first component may be formed at least partially in the relatively soft layer.

Compositions for Chromium-free hardfacing welding consumables are provided that include between approximately 0.3% and approximately 1.5% Carbon, between approximately 0.2% and approximately 2.5% Manganese, between approximately 0.3% and approximately 1.3% Silicon, between approximately 1.3% and approximately 5.5% Boron, between approximately 1.0% and approximately 4.0% Nickel, between approximately 1.0% and approximately 6.0% of at least one of Titanium and Niobium, and between approximately 0.1% and approximately 2.0% Tungsten and/or Molybdenum. Additional welding consumable compositions and weld deposit compositions are also provided to provide hardfacing materials with little or no Chromium content.

Disclosed is a semi-amorphous, ductile brazing foil with a composition consisting essentially of Ni.sub.balFe.sub.aCr.sub.bP.sub.cSi.sub.dB.sub.eMo.sub.f with approximately 30 atomic percent aapproximately 70 atomic percent; approximately 0 atomic percent bapproximately 20 atomic percent; approximately 9 atomic percent capproximately 16 atomic percent; approximately 0 atomic percent dapproximately 4 atomic percent; eapproximately 2 atomic percent; fapproximately 5 atomic percent; and the balance being Ni and other impurities; where c+d+e<approximately 16 atomic percent.

A braze alloy includes by atom %, about 30% to about 60% iron, 0 to about 40% nickel, and about 10% to about 20% in total of melting point depressants selected from the group consisting of phosphorous, carbon, boron, and silicon.

The present invention provides the following: a covered flux which has a low chromium content and which can improve the fatigue strength of a weld in additional welding; and a covered electrode. The covered flux used for a covered electrode has a composition that contains, relative to the total mass of the covered flux, 35-55 mass % of a metal carbonate (in terms of CO2), 10-30 mass % of a metal fluoride (in terms of F), and 8.5-20 mass % of Mn and/or 7.5-20 mass % of Ni. In addition, the covered electrode is obtained by coating an iron-based core wire with this covered flux.

The invention relates to a hybrid electroslag cladding method, comprising: providing a workpiece (6) to be cladded; guiding a strip electrode (4) onto the surface of the workpiece (6); cladding the strip electrode (4) onto the surface of the workpiece (6) using electroslag cladding; guiding a metal cored hybrid electroslag cladding wire (7) into the weld puddle (9) of the strip electrode (4) for controlling the chemical composition of the cladding. The invention further relates to hybrid electroslag cladding systems and wires.

Weld metals and methods for welding ferritic steels are provided. The weld metals have high strength and high ductile tearing resistance and are suitable for use in strain based pipelines. The weld metals are comprised of between 0.03 and 0.08 wt % carbon, between 2.0 and 3.5 wt % nickel, not greater than about 2.0 wt % manganese, not greater than about 0.80 wt % molybdenum, not greater than about 0.70 wt % silicon, not greater than about 0.03 wt % aluminum, not greater than 0.02 wt % titanium, not greater than 0.04 wt % zirconium, between 100 and 225 ppm oxygen, not greater than about 100 ppm nitrogen, not greater than about 100 ppm sulfur, not greater than about 100 ppm phosphorus, and the balance essentially iron. The weld metals are applied using a power source with pulsed current waveform control with <5% CO.sub.2 and <2% oxygen in the shielding gas.

This welded metal contains C, Si, Mn, Ni, Cr, Mo, Ti, B, O, N and Nb+V in specific amounts, respectively, with the balance being made up of Fe and unavoidable impurities. In this welded metal, carbides having circle-equivalent diameters of less than 0.40 m have an average circle-equivalent diameter of 0.10 m or more, and intergranular carbides having circle-equivalent diameters of 0.40 m or more have an average circle-equivalent diameter of 0.75 m or less.

Provided are a welded joint of extremely low-temperature steel and flux cored, submerged, and gas metal arc welding materials which can be used to prepare the welded joint, wherein the welded joint of extremely low-temperature steel has outstanding impact toughness in extremely low-temperature conditions and excellent yield strength at room temperature.