Disclosed herein are embodiments of hardfacing/hardbanding materials, alloys, or powder compositions that can have low chromium content or be chromium free. In some embodiments, the alloys can contain transition metal borides and borocarbides with a particular metallic component weight percentage. The disclosed alloys can have high hardness and ASTM G65 performance, making them advantageous for hardfacing/hardbanding applications.

The disclosed technology generally relates to consumable electrode wires and more particularly to consumable electrode wires having a core-shell structure, where the core comprises aluminum. In one aspect, a welding wire comprises a sheath having a steel composition and a core surrounded by the sheath. The core comprises aluminum (Al) at a concentration between about 3 weight % and about 20 weight % on the basis of the total weight of the welding wire, where Al is in an elemental form or is alloyed with a different metal element. The disclosed technology also relates to welding methods and systems adapted for using the aluminum-comprising electrode wires.

Disclosed is a weld metal which is formed by gas-shielded arc welding using a flux-cored wire, and which has a specific chemical composition, in which retained austenite particles are present in a number density of 2500 per square millimeter or more and in a total volume fraction of 4.0% or more based on the total volume of entire structures of the weld metal. The weld metal has excellent hydrogen embrittlement resistance and is resistant to cracking at low temperatures even when the weld metal has a high strength.

An iron-based alloy composition including: boron (B): 1. 6-2.4 wt. %; carbon (C): 2.2-3.0 wt. %; chromium (Cr): 3.5-5.0 wt. %; manganese (Mn): below 0.8 wt. %; molybdenum (Mo): 16.0-19.5 wt. %; nickel (Ni): 1.0-2.0 wt. %; silicon (Si): 0.2-2.0 wt. %; vanadium (V): 10.8-13.2 wt. %; and balanced with iron (Fe). Further, an item including a substrate portion and a hardfacing coating bonded to the substrate portion, wherein the hardfacing coating is made by an overlay welding process using the iron-based alloy composition.

Provided is a covered electrode for high-Cr ferritic heat-resistant steels with which it is possible to obtain weld metal that has the toughness required for weld parts and has excellent high temperature strength. The covered electrode for high-Cr ferritic heat-resistant steels includes a steel core and a coating agent that coats the core. The covered electrode comprises C, Si, Mn, Ni, Cr, Mo, V, Co, B, Nb, W, N, and Fe each in a predetermined range in the total mass of the covered electrode, contains a slag forming agent, and has a total of the W content and the Co content of 2.8 mass % or more.

Systems and methods for low-manganese welding alloys are disclosed. An example arc welding consumable may comprise: between 0.4 and 1.0 wt% manganese; strengthening agents selected from the group consisting of nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron; and grain control agents selected from the group consisting of niobium, tantalum, titanium, zirconium, and boron. The grain control agents may comprise greater than 0.06 wt% and less than 0.6 wt% of the welding consumable. The resulting weld deposit may comprise a tensile strength greater than or equal to 70 ksi, a yield strength greater than or equal to 58 ksi, a ductility (as measured by percent elongation) of at least 22%, and a Charpy V-notch toughness greater than or equal to 20 ft-lbs at -20° F. The welding consumable may provide a manganese fume generation rate less than 0.01 grams per minute during the arc welding operation.

A high-strength steel allowing low-temperature welding and high-heat input welding and a production method thereof are provided, which belongs to the technical field of steel production. The high-strength steel includes the following chemical components by mass fraction: 0.03-0.16% of C, 0.05-0.5% of Si, 1.0-1.9% of Mn, 0.002-0.02% of P, 0.001-0.01% of S, 0.005-0.07% of Al, 0.005-0.04% of Ti, 0.1-0.5% of Cr, 0.0005-0.005% of B, 0.002-0.01% of Mg+Zr, 0.001-0.008% of O, 0.004-0.01% of N, and the balance of Fe and residual elements. Magnesium and zirconium are added to form magnesium/zirconium oxide, titanium and boron are added to form titanium/boron nitride, and the two types of precipitates work synergistically to improve the microstructure of a heat-affected zone. The method optimizes the chemical composition and production process of existing high-strength steel.

A cutting member for a saw chain and a method for the production thereof, the cutting member comprising a support part made of a steel alloy and a cutting part welded to the support part along a welding connection made of a high speed steel. The steel alloy of the support part is a tool steel that has the following composition (specifications in % by weight):

TABLE-US-00001 Carbon (C) 0.4 to 1.0 Silicon (Si) up to 1.8 Manganese (Mn) up to 0.6 Chromium (Cr) 4.5 to 12 Molybdenum (Mo) up to 3 Vanadium (V) up to 2
Iron (Fe) and accompany elements caused by melting and impurities as the remainder. The steel alloy of the support part in a quenched and tempered state has a hardness of more than 600 HV and a tensile strength of more than 2000 MPa as a result of curing at a suitable temperature above the austenitizing temperature of the high speed steel.

Disclosed herein are embodiments of a powder feedstock, such as for bulk welding, which can produce welds. The powder feedstock can include high levels of boron, and may be improved over previously used cored wires. Coatings can be formed from the powder feedstock which may have high hardness in certain embodiments, and low mass loss under ASTM standards.

A tailored welded blank produced from at least two blank parts, where at least one is a press-hardenable manganese-boron steel and at least one has a coating of aluminum or an aluminum-based alloy. The parts are welded by laser-beam welding or hybrid laser/gas-metal-arc welding, while retaining the coating, using shielding gas and a filler wire having in % by weight: C: 0.41 to 0.9; Si: 0.4 to 4; Mn: 0.4 to 3; optionally Cr: 0 to 10; and with optional alloying of one or more of: Mo: 0.01 to 1.0; B: 0.0008 to 0.0040; Ti: 2.5×B<=Ti<=5×B; V: 0.01 to 0.4; Nb: 0.01 to 0.2; W: 0.01 to 0.2; the remainder Fe and unavoidable impurities. The high proportion of C and Cr or additionally or alternatively of Mo, V, Nb and/or W enables hardening by carbide formation in a weld-seam region after welding.