An iron-based braze filler alloy consists of from 9 wt % to 30 wt % Cr; from 5 wt % to 25 wt % Ni; from 0.5 wt % to 9 wt % Mo; from 1 wt % to 5 wt % Mn; from 0 wt % to 1 wt % N; from 6 wt % to 20 wt % Si; from 0.1 wt % to 15 wt % P; and is balanced with Fe.

The present disclosure relates generally to welding alloys and, more specifically, to welding consumables (e.g., welding wires and rods) for welding, such as Gas Metal Arc Welding (GMAW), Gas Tungsten Arc Welding (GTAW), Shielded Metal Arc Welding (SMAW), and Flux Core Arc Welding (FCAW). In an embodiment, a welding alloy includes less than approximately 1 wt % manganese as well as one or more strengthening agents selected from the group: nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron. Additionally, the welding alloy has a carbon equivalence (CE) value that is less than approximately 0.23, according to the Ito and Bessyo carbon equivalence equation. The welding alloy also includes one or more grain control agents selected from the group: niobium, tantalum, titanium, zirconium, and boron, wherein the welding alloy includes less than approximately 0.6 wt % grain control agents.

A method for laser welding one or more workpieces made of press-hardenable steel in a butt joint, wherein the workpiece or workpieces have a thickness of between 0.5 and 1.8 mm, and/or a jump in thickness of between 0.2 and 0.4 mm occurs at the butt joint, and wherein laser welding is carried out with the feed of filler wire into the molten bath, which is generated only by at least one laser beam. The filler wire contains at least one alloy element from the group comprising manganese, chromium, molybdenum, silicon and/or nickel, which alloy element promotes the formation of austenite in the molten bath generated by the laser beam, wherein said at least one alloy element is present in the filler wire in a mass percentage greater by at least 0.1 wt. % than in the steel of the workpiece or workpieces and the workpiece or workpieces used are non-coated or the coating thereof is partially removed.

According to one aspect of the present disclosure, a flux-cored wire provided can effectively enhance the wear resistance of a coating layer by ensuring the formation of carbides and borides above a certain level within the coating layer when applying twin wire arc spray, while actively suppressing the formation of pores and oxides within the coating layer.

An iron-based braze filler alloy consists of from 9 wt % to 30 wt % Cr; from 5 wt % to 25 wt % Ni; from 0.5 wt % to 9 wt % Mo; from 1 wt % to 5 wt % Mn; from 0 wt % to 1 wt % N; from 6 wt % to 20 wt % Si; from 0.1 wt % to 15 wt % P; and is balanced with Fe.

An iron-based braze filler alloy consists of from 9 wt % to 30 wt % Cr; from 5 wt % to 25 wt % Ni; from 0.5 wt % to 9 wt % Mo; from 1 wt % to 5 wt % Mn; from 0 wt % to 1 wt % N; from 6 wt % to 20 wt % Si; from 0.1 wt % to 15 wt % P; and is balanced with Fe.

Provided is a welding method and electrodes (wires) with aluminum as a primary deoxidizer and a basic flux system for joining a workpieces with weld metal of comparable strengths and enhanced toughness. For instance, provided is a welding wire, comprising an aluminum content configured to act as a primary deoxidizer, and an overall composition configured to produce a weld deposit comprising a basic slag over a weld bead, wherein the aluminum content is configured to kill the oxygen in the weld pool, and wherein the oxygen comprises oxygen provided by a shielding gas or produced by heating of welding filler materials. Further provided is a welding method comprising arc welding a workpiece using an electrode having aluminum as a primary deoxidizer under a gas shield to produce a bead of weld deposit and a basic slag over the weld bead.

The weld metal of the present invention is formed by gas shield arc welding using a flux-cored wire, has a predetermined chemical component composition, and contains 20% or more of Ti. The amount of Ti-containing oxide particles having a circle-equivalent diameter of 0.15-1.0 m is at least 5000 per square mm, the amount of V per total mass of weld metal present as a compound within the weld metal is 0.002% or more, and the average circle equivalent diameter of V-containing carbide present in the weld metal is 15 nm or less.

Disclosed herein are embodiments of hardfacing/hardbanding materials, alloys, or powder compositions that can have low chromium content or be chromium free. In some embodiments, the alloys can contain transition metal borides and borocarbides with a particular metallic component weight percentage. The disclosed alloys can have high hardness and ASTM G65 performance, making them advantageous for hardfacing/hardbanding applications.

This disclosure relates generally to welding and, more specifically, to electrodes for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW) of zinc-coated workpieces. In an embodiment, a welding consumable for welding a zinc-coated steel workpiece includes a zinc (Zn) content between approximately 0.01 wt % and approximately 4 wt %, based on the weight of the welding consumable. It is presently recognized that intentionally including Zn in welding wires for welding galvanized workpieces unexpectedly and counterintuitively alleviates spatter and porosity problems that are caused by the Zn coating of the galvanized workpieces.