A semiconductor device includes a substrate, a conductive interconnect structure disposed on the substrate, a plurality of air gap structures disposed on the conductive interconnect structure and spaced apart from each other, and a plurality of conductive interconnects disposed on the conductive interconnect structure and alternating with the plurality of the air gap structures. Each of the plurality of the air gap structures includes a dielectric portion and an air gap. The air gap of each of the plurality of the air gap structures is confined by the dielectric portion of the each of the plurality of the air gap structures and two corresponding ones of the plurality of the conductive interconnects.

A chip includes a chip substrate having a first thickness and including a back surface. The back surface includes an etched portion with an etching depth that is less than the first thickness. The chip further includes a first thin film including a dielectric material and located on the back surface. The chip further includes a second thin film including a barrier layer material and located on the first thin film. The chip further includes a third thin film including a metal material, embedded in the chip substrate, and located on the second thin film. The chip further includes a coverage layer including nitride or carbon nitride and located on the first thin film, the second thin film, and the third thin film.

A semiconductor device includes a conductive structure, a first dielectric layer, a second dielectric layer and a liner layer. The conductive structure is located on a substrate. The first dielectric layer covers the conductive structure and the substrate. The second dielectric layer is located on the first dielectric layer. An air gap is present in the first dielectric layer and the second dielectric layer, and is located above the conductive structure. The liner layer covers and surrounds a middle portion of the air gap.

According to some example embodiments, an integrated circuit includes a first inter-wiring insulating film on a substrate, a first and second wiring patterns spaced apart from each other on the first inter-wiring insulating film, a first etch stop layer on the first inter-wiring insulating film, the first and second wiring patterns, and a second inter-wiring insulating film on the first etch stop layer. Each of the first and second wiring patterns includes a first lower pattern in the first inter-wiring insulating film, and a first upper pattern on an upper surface of the first inter-wiring insulating film. The first etch stop layer extends along profiles of the upper surface of the first inter-wiring insulating film, and a side face and an upper surface of the first upper pattern. The second inter-wiring insulating film defines a first void between the first wiring pattern and the second wiring pattern.

A method for making a semiconductor structure, including: forming a conductive layer; forming a patterned mask layer on the conductive layer; patterning the conductive layer to form a recess and a conductive feature; forming a first dielectric layer over the patterned mask layer and filling the recess with the first dielectric layer; patterning the first dielectric layer to form an opening; selectively forming a blocking layer in the opening; forming an etch stop layer to cover the first dielectric layer and exposing the blocking layer; forming on the etch stop layer a second dielectric layer; forming a second dielectric layer on the etch stop layer; patterning the second dielectric layer to form a through hole and exposing the conductive feature; and filling the through hole with an electrically conductive material to form an interconnect electrically connected to the conductive feature.

The present disclosure describes a method for forming a nitrogen-rich protective layer within a low-k layer of a metallization layer to prevent damage to the low-k layer from subsequent processing operations. The method includes forming, on a substrate, a metallization layer having conductive structures in a low-k dielectric. The method further includes forming a capping layer on the conductive structures, where forming the capping layer includes exposing the metallization layer to a first plasma process to form a nitrogen-rich protective layer below a top surface of the low-k dielectric, releasing a precursor on the metallization layer to cover top surfaces of the conductive structures with precursor molecules, and treating the precursor molecules with a second plasma process to dissociate the precursor molecules and form the capping layer. Additionally, the method includes forming an etch stop layer to cover the capping layer and top surfaces of the low-k dielectric.

A semiconductor device structure includes a gate structure formed over a substrate. The semiconductor device structure also includes a source/drain structure formed beside the gate structure. The semiconductor device structure further includes a contact structure formed over the source/drain structure. The semiconductor device structure also includes a first cap layer formed over the contact structure. The semiconductor device structure further includes a dielectric structure extending from a top surface of the first cap layer into the contact structure. The dielectric structure and the source/drain structure are separated by the contact structure.

Described examples include a method for forming an integrated circuit, the method including depositing a metal layer including aluminum and copper over a semiconductor substrate and forming a patterned photoresist layer over the metal layer. The method also including etching the metal layer to produce a patterned metal layer and ashing the patterned photoresist layer in a plasma provided in a process chamber sourced with a gas flow having an N2/O2 ratio of at least 15%.

A method for manufacturing an interconnect structure includes: forming first and second etch stop layers respectively on first and second lower conductive portions, the first and second etch stop layers having different configurations; forming a dielectric layer to cover the first and second etch stop layers; performing a first etching process to form a first hole and a second hole in the dielectric layer to expose at least one of the first and second etch stop layers; performing a second etching process to form a first opening extending downwardly from the first hole and through the first etch stop layer, and to form a second opening extending downwardly from the second hole and through the second etch stop layer; and forming a first upper conductive portion in the first hole and the first opening, and forming a second upper conductive portion in the second hole and the second opening.

Embodiments of the present disclosure provide a semiconductor structure including a first metal contact, where at least a portion of the first metal contact extends vertically from a substrate to a top portion of the semiconductor structure. The first metal contact having an exposed surface at the top portion of the semiconductor structure. A dielectric cap may be configured around the first metal contact. The dielectric cap is configured to electrically separate a first area of the semiconductor structure from a second area of the semiconductor structure. The first area of the semiconductor structure includes the first metal contact.