A method of making a semiconductor device involves the steps of disposing a first semiconductor die over a substrate and disposing a beam homogenizer over the first semiconductor die. A beam from the beam homogenizer impacts the first semiconductor die. The method further includes the steps of determining a positional offset of the beam relative to the first semiconductor die in a number of pixels, using a first calibration equation to convert the number of pixels into a distance in millimeters, and moving the beam homogenizer the distance in millimeters to align the beam and first semiconductor die.

Aspects of the disclosure provide a semiconductor device and a method to fabricate the semiconductor device. The semiconductor device includes a first die comprising a first contact structure formed on a face side of the first die. The semiconductor device includes a first semiconductor structure and a first pad structure that are disposed on a back side of the first die. The first semiconductor structure is conductively connected with the first contact structure from the back side of the first die and the first pad structure is conductively coupled with the first semiconductor structure. An end of the first contact structure protrudes into the first semiconductor structure without connecting to the first pad structure. The first die and a second die can be bonded face-to-face.

A chip includes a die; and a first dielectric layer disposed on a side of the die, and a plurality of bonding devices that penetrate the first dielectric layer. The plurality of bonding devices include a first bonding device and a second bonding device that are adjacent to each other, a channel between the first bonding device and the second bonding device is formed at the first dielectric layer, and a dielectric constant of the channel is less than a dielectric constant of a material of the first dielectric layer.

A semiconductor device, including: a semiconductor chip having an element forming surface; an insulating layer formed on the element forming surface of the semiconductor chip; a barrier conductive layer formed on the insulating layer; a pad wiring layer including a plurality of conductive layers, one of the plurality of conductive layers including an eaves portion protruding to an outward direction; a bonding member that is bonded to the pad wiring layer and supplies electric power to an element of the element forming surface; and a coating insulating film that is selectively formed on the insulating layer below the eaves portion, exposes an upper surface of the insulating layer to a peripheral region of the pad wiring layer, and coats both an upper surface and a side surface of an end portion of the barrier conductive layer.

The disclosure provides an electronic device and a manufacturing method thereof. The electronic device includes a package structure, a circuit structure, a bonding structure and an external element. The circuit structure is disposed on the package structure and is electrically connected to the package structure. The circuit structure has a recess. The bonding structure includes a first bonding pad and a second bonding pad. The second bonding pad is disposed in the recess, and the second bonding pad is disposed on the first bonding pad. The bonding structure is disposed between the circuit structure and the external element. The external element is electrically connected to the circuit structure through the bonding structure. A width of the first bonding pad is smaller than a width of the second bonding pad.

In a method of manufacturing a semiconductor device first conductive layers are formed over a substrate. A first photoresist layer is formed over the first conductive layers. The first conductive layers are etched by using the first photoresist layer as an etching mask, to form an island pattern of the first conductive layers separated from a bus bar pattern of the first conductive layers by a ring shape groove. A connection pattern is formed to connect the island pattern and the bus bar pattern. A second photoresist layer is formed over the first conductive layers and the connection pattern. The second photoresist layer includes an opening over the island pattern. Second conductive layers are formed on the island pattern in the opening. The second photoresist layer is removed, and the connection pattern is removed, thereby forming a bump structure.

A method of manufacturing a semiconductor package includes providing a wafer substrate including a first a chip area and an edge area; forming first and second conductive layers on the wafer substrate; forming a photoresist pattern, including openings, on the second conductive layer, wherein the photoresist pattern includes a first photoresist pattern on the chip area and a second photoresist pattern on the edge area; forming conductive patterns within the openings; removing the first photoresist pattern from the photoresist pattern, and portions of the first and second conductive layers overlapping with the first photoresist pattern; removing the second photoresist pattern from the photoresist pattern, and a portion of the second conductive layer overlapping the second photoresist pattern, such that a portion of the first conductive layer on the edge area is exposed; and forming a protective film such that the protective film is on the conductive patterns.

A method of forming a bonding contact, a bonding structure and a semiconductor device are disclosed. The method includes forming a bonding layer. The bonding layer comprises a central region and a peripheral region. A second conductive material layer is deposited onto the surface of the bonding area, forming a capping layer. The second conductive material layer is a different conductive material from a first conductive material layer. A portion of the capping layer in the central region is removed to expose the first conductive material layer, thereby forming the bonding contact having the remaining portion of the capping layer.

A method for bonding wafers is provided. More specifically, the method provides for forming a hybrid bond between wafers that compensates for warpage and offset on each of the wafers being bonded.

A method of forming an integrated circuit (IC) is provided. The method includes forming a seed layer of a first metal material over a circuit on a device side of a semiconductor die. The method also includes forming a multi-layer conductive contact on the seed layer. The multi-layer conductive contact has a width in a first dimension and includes a plurality of layers of different metal materials and a portion of the seed layer extends outwardly from a periphery of the multi-layer conductive contact. The method further includes forming a sacrificial layer of the first metal material over the multi-layer conductive contact. The method yet further includes etching to remove the seed layer and the sacrificial layer.