A compensation method for wafer bonding includes bonding a first wafer and a second wafer, the first wafer including a first conductive pad and a second conductive pad. A first overlay check is performed. A result of the first overlay check is determined whether the result is within a first predetermined specification. If the result of the first overlay check is determined as beyond the first predetermined specification, performing a first compensation method to form a compensated first wafer and a compensated second wafer, wherein a position of a first conductive pad of the compensated first wafer is different from a position of the first conductive pad of the first wafer, and a position of a second conductive pad of the compensated first wafer is different from a position of the second conductive pad of the first wafer.

Disclosed are an alignment mark used for aligning a first semiconductor wafer and a second semiconductor wafer in a wafer bonding process in which the first semiconductor wafer and a flipped second semiconductor wafer are aligned and bonded such that the surfaces on which semiconductor elements are formed face each other, and to a wafer bonding method using the same. The alignment mark includes a first alignment mark formed in a predetermined region of the first semiconductor wafer and having a first center of symmetry and a second alignment mark formed in a predetermined region of the second semiconductor wafer and having a second center of symmetry, the second alignment mark being configured to overlap the first alignment mark in a flipped state when the first semiconductor wafer and the flipped second semiconductor wafer are bonded.

A semiconductor device includes a substrate that comprises a first region and a second region; a first wiring structure on the first region of the substrate, wherein the first wiring structure comprises a lower bonding pad; a second wiring structure on the first wiring structure, wherein the second wiring structure comprises an upper bonding pad that contacts the lower bonding pad; a lower alignment pattern on the second region of the substrate, wherein the lower alignment pattern is spaced apart from the lower bonding pad; and an upper alignment pattern on the second region of the substrate, wherein the upper alignment pattern is spaced apart from the upper bonding pad, wherein the lower alignment pattern comprises sub-lower alignment patterns, and wherein the upper alignment pattern comprises sub-upper alignment patterns.

A method for manufacturing a semiconductor package includes forming a first semiconductor chip having a first bonding surface, the first semiconductor chip including a first outermost insulating layer providing the first bonding surface, a first internal insulating layer on the first outermost insulating layer, a first external marks within the first outermost insulating layer, and a first internal mark within the first internal insulating layer. The first external marks include a first pattern having a first center portion and a second pattern having a first ring portion surrounding the first center portion when viewed in a plan view, the first internal mark is disposed between the first center portion and the first ring portion when viewed in the plan view, and the first external marks and the first internal mark together form a first alignment structure.

A method can include bonding a first source die to a first destination site of a destination substrate, wherein the first source die includes a source metrology pattern including a source alignment mark, and the first destination site includes a destination metrology pattern including a destination alignment mark. The method can include collecting radiation data regarding the source and destination metrology patterns within a radiation area. The source alignment mark does not directly overlie or directly underlie any alignment mark of the destination metrology pattern. The method can further include analyzing the radiation data to determine an overlay error between the first source die and the first destination site; and adjusting a position of a second source die or a second destination site of the destination substrate to compensate for the overlay error between the first source die and the first destination site.

A die to wafer direct hybrid bonding method includes providing at least one die comprising a first copper pad and a first silicon oxide layer, providing a wafer comprising a second copper pad and a second silicon oxide layer, and handling the die so as to position the face of the die facing the zone for receiving the die on the wafer, by aligning the first and second pads. At least one water drop is deposited in the zone for receiving the die and/or on the face of the die. Pressure on the die is applied to form, from the water drop, a water film between the face and the zone for receiving the die.

Disclosed herein is a semiconductor substrate bonder with a multi-zonal electrostatic chuck (ESC) that enables highly controllable pre-bonding from the substrate center progressively to the edge. Each ESC zone applies an independently controlled DC bias voltage for selective chucking and de-chucking, while pressurized gas or a retractable pin initiates center-based pre-bonding. This system is particularly suitable for hybrid bonding applications in semiconductor manufacturing.

Various embodiments of the present disclosure are directed towards a processing tool. The processing tool includes a housing structure defining a chamber. A first plate is disposed in the chamber. A first plasma exclusion zone (PEZ) ring is disposed on the first plate. A second plate is disposed in the chamber and underlies the first plate. A second PEZ ring is disposed on the second plate. The second PEZ ring comprises a PEZ ring notch that extends inwardly from a circumferential edge of the second PEZ ring.