A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

A process for producing a precursor material comprising the steps of, agitating a polymer material and a fibre material in a blending device comprising a blending means operating at a velocity sufficient to bring about an increase of the temperature to at least a temperature beyond the VI CAT softening point or within or beyond the melting temperature range of the polymer material. Thereafter, maintaining the velocity of the blending means and, when the specific motor power needed to maintain the velocity of the blending means increases by a predetermined amount or reaches a predetermined value, reducing the velocity. Repeating the previous step as necessary, until the velocity falls below a first threshold value to form an intermediate material. Finally, comminuting the formed intermediate material in a comminuting device comprising a comminuting means operating at a velocity allowing a decrease in temperature, until the temperature falls below a second threshold value.

A process for producing a precursor material comprising the steps of, agitating a polymer material and a fibre material in a blending device comprising a blending means operating at a velocity sufficient to bring about an increase of the temperature to at least a temperature beyond the VI CAT softening point or within or beyond the melting temperature range of the polymer material. Thereafter, maintaining the velocity of the blending means and, when the specific motor power needed to maintain the velocity of the blending means increases by a predetermined amount or reaches a predetermined value, reducing the velocity. Repeating the previous step as necessary, until the velocity falls below a first threshold value to form an intermediate material. Finally, comminuting the formed intermediate material in a comminuting device comprising a comminuting means operating at a velocity allowing a decrease in temperature, until the temperature falls below a second threshold value.

The present invention provides an apparatus for recycling composite material and a method for recycling composite material by using same, the apparatus including: a mixing tank in which pulverized products of fiber-reinforced waste plastic are dispersed and mixed in water together with a filler, thereby forming a composite material mixture; a fixing agent addition part for forming a recyclable material by supplying, to the composite material mixture, a fixing agent that aggregates the pulverized products of the fiber-reinforced waste plastic and the filler; and a filtering tank in which the recyclable material is supplied such that a recyclable composite sheet is formed.

A powder composition suitable for use in laser sintering for printing a three-dimensional object. The powder composition includes a polyaryletherketone (PAEK) powder having a plurality of particles. The plurality of particles having a mean diameter of D50. The composition includes a plurality of carbon fibers having a mean length L50. L50 is greater than D50. The particles are substantially non-spherical. A portion of the carbon fiber is embedded into the particle via high intensity mixing.

A supplying apparatus and a supplying method of granular material in which granular material is supplied to a measuring container provided on a lower side so as to reach a target measurement value which is determined in advance. The supplying apparatus includes a storage container storing granular material, a valve body provided in the storage container so as to be opened when granular material is supplied, and a control section controlling open and close operations of the valve body. The control section keeps the valve body at an open position until a detection value of a detecting section of the measuring container becomes a predetermined value smaller than the target measurement value when the target measurement value exceeds a threshold value which is determined in advance. The control section opens the valve body in a pulsed way until the detection value of the detecting section becomes the target measurement value when the target measurement value is under the threshold value.

A powder composition suitable for laser sintering for printing a three-dimensional object obtained by pre-heating a raw PEKK to evaporate a liquid solvent in the raw PEKK and the grinding the raw PEKK to form a PEKK powder, the powder composition having a first fraction comprising a polyetherketoneketone (PEKK) powder having a plurality of particles, the plurality of particles having a mean diameter D50 in the range of 30 μm to 150 μm. The plurality of particles of the first fraction are substantially non-spherical.

A method for producing a powder comprising at least one polymer for use in a method for the additive manufacture of a three-dimensional object is described. The method includes the step of mechanically treating the powder in a mixer with at least one rotating mixing blade, wherein the powder is exposed to a temperature T.sub.B and T.sub.B is at least 30° C. and is below the melting point T.sub.m of the polymer (determined according to DIN EN ISO 11357) if the polymer is a semi-crystalline polymer, or wherein T.sub.B is at least 30° C. and wherein T.sub.B is at most 50° C. above the glass transition temperature T.sub.g of the polymer (determined according to DIN EN ISO 11357) if the polymer is a melt-amorphous polymer. Compared to a time before the start of the treatment, it may be achieved that after the treatment, the bulk density of the powder is increased by at least 10% (or in the case of polymer, copolymer or polymer blend of polyamide at least 2% and more) and the BET surface area is decreased by at least 10%, and optionally also the pourability is improved by at least 10%.

A method, apparatus, and system for mixing a compounded material. A first selected amount of a base part for the compounded material and a second selected amount of an activator part for the compounded material to form a total amount of the compounded material is determined. The first selected amount of the base part is pumped by a pump system from a set of base part sources connected to the pump system into a container. The second selected amount of the activator part is pumped by the pump system from a set of activator part sources connected to the pump system into a container. The base part and the activator part in the container are mixed by a mixing system for a predetermined amount of time that is sufficient to activate the compounded material for use.

A process for manufacturing rubber crumb comprises the following steps: (a) suspending rubber granules having a given size in an autoclave (1) containing a supercritical fluid; (b) agitating the mixture for a predetermined time at constant pressure and constant temperature; (c) carrying out an isenthalpic expansion of the mixture from step (b) by spraying it through a nozzle (20).