B29B7/16

Polymer powder and method of preparing the same
10619032 · 2020-04-14 · ·

A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction comprising a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).

Polymer Powder and Method of Preparing the Same
20200087487 · 2020-03-19 ·

A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction comprising a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).

METHOD AND MIXING PLANT FOR THE BATCH-BASED PRODUCTION OF A FLOWABLE COATING MATERIAL
20200070112 · 2020-03-05 ·

Disclosed is a method for the batch-based manufacture of a flowable coating material, in particular water-based or solvent-containing paint, from a plurality of components. The method includes feeding batch components into a process mixing container, mixing the components in the process mixing container to form a mixture having a preliminary composition, transferring at least part of the mixture having the preliminary composition from the process mixing container into a reception container, ascertaining an actual state of the mixture having the preliminary composition during transfer into the reception container, determining a deviation of the actual state of the mixture having the preliminary composition from a predefined setpoint state, ascertaining an adjustment quantity for the components required to reach the setpoint state, and topping up the adjustment quantity of the components into the preliminary mixture, while the preliminary mixture is being transferred from the process mixing container into the reception container.

Polymer Impurity Removal Method Based on Steam Distillation
20240042344 · 2024-02-08 ·

The present invention provides a method for depth removal of a volatile organic compound (VOC) in polymer resins and products thereof by means of a steam distillation method and apparatus thereof and significantly reducing the odor of the polymer resins and products thereof. The method provided in the present invention can further remove residual inorganic ash in the polymer resins. In the method, saturated steam at a certain temperature continuously keeps in contact with materials for a certain period of time, the VOC and an inorganic small molecule (ash) adsorbed on the surface of a polymer and wrapped inside the polymer are promoted to be enriched in a gas phase or a liquid phase and discharged, so as to reduce the VOC and ash in polymer materials, and the odor of the polymer resins or materials is decreased to a better level.

Device ad method for loading a liquid with a gas

A device for loading an in particular higher-viscosity liquid, such as a silicon resin, for example, with air or another gas. The device has a pressure vessel receiving the liquid and the gas, in which pressure vessel an agitator, having a drive shaft set through the pressure vessel at least in part, is arranged. In order to enable the particularly fast and homogeneous intermixing of the liquid and gas, the drive shaft is arranged in a conveying pipe and drives a conveying organ, in particular a screw conveyor, which transports the liquid through the conveying pipe to at least one outlet, and there is an running-off surface underneath the outlet from the conveying pipe for the liquid flowing out of the outlet. Upon actuation of the agitator, the liquid is thus not only well intermixed together with the air already received therein, but at the same time conveyed through the conveying pipe to the running-off surface, on which it can discharge in a thin layer and has a particularly large exchange area with the gas as a result.

Device ad method for loading a liquid with a gas

A device for loading an in particular higher-viscosity liquid, such as a silicon resin, for example, with air or another gas. The device has a pressure vessel receiving the liquid and the gas, in which pressure vessel an agitator, having a drive shaft set through the pressure vessel at least in part, is arranged. In order to enable the particularly fast and homogeneous intermixing of the liquid and gas, the drive shaft is arranged in a conveying pipe and drives a conveying organ, in particular a screw conveyor, which transports the liquid through the conveying pipe to at least one outlet, and there is an running-off surface underneath the outlet from the conveying pipe for the liquid flowing out of the outlet. Upon actuation of the agitator, the liquid is thus not only well intermixed together with the air already received therein, but at the same time conveyed through the conveying pipe to the running-off surface, on which it can discharge in a thin layer and has a particularly large exchange area with the gas as a result.

Method and system for forming a composite material
12024603 · 2024-07-02 · ·

A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

Method and system for forming a composite material
12024603 · 2024-07-02 · ·

A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

Polymer powder and article made from the same
12005610 · 2024-06-11 · ·

A powder composition suitable for laser sintering for printing a three-dimensional object obtained by pre-heating a raw PEKK to evaporate a liquid solvent in the raw PEKK and the grinding the raw PEKK to form a PEKK powder, the powder composition having a first fraction comprising a polyetherketoneketone (PEKK) powder having a plurality of particles, the plurality of particles having a mean diameter D50 in the range of 30 ?m to 150 ?m. The plurality of particles of the first fraction are substantially non-spherical.

PREPARING AND DISPENSING POLYMER MATERIALS AND PRODUCING POLYMER ARTICLES THEREFROM

An example system is used to mix components and dispense a mixture for forming a thiol-ene polymer article. The system includes a first reservoir containing a first component of the thiol-ene polymer including a first polymerizable compound, and a second reservoir containing a second component of the thiol-ene polymer including a second polymerizable compound. The system also includes a mixing vessel having a mixing chamber, a delivery manifold providing a conduit for fluid from the first and second reservoirs to the mixing vessel, and a dispensing manifold providing a conduit for fluid from the mixing vessel. The system also includes a control module programmed to control the operation of the system.