An extruder screw conveying raw materials while kneading them includes a screw main body, conveyance portions, barrier portions, and paths. The conveyance portions convey the raw materials in an axial direction. The paths each include an entrance and an exit. The raw materials, the conveyance of which is limited by the barrier portions, flow in from the entrance. The raw materials flowing in from the entrance flow through the paths in an opposite direction to a conveyance direction. The exit is opened in the outer circumferential surface of the screw main body at a position outside the conveyance portions in which the entrance is opened.

Mixing and plasticating machine (100) for continuous conditioning processes, comprising: a housing (10) in which a hollow interior (18) is formed that is delimited by the interior peripheral surface of the housing (10) and extends in the longitudinal direction of the mixing and plasticating machine (100); a screw shaft (12) which extends through the interior (18) of the housing (10), rotates in the interior (18) of the housing (10) during operation and simultaneously moves translationally back and forth; a drive which rotates the screw shaft (12) during operation; and a filling device (36) arranged on the housing (10), for feeding at least one starting material into the interior (18) of the housing (10), the filling device (36) extending through a cut-out (42) that extends through the housing wall (40) or being connected to a cut-out (42) that extends through the housing wall (40), the filling device (36) comprising at least two cavities (54, 54′) that each extend over the height of the filling device (36), which cavities are separated from one another by at least one separating wall (52, 52′).

The present invention relates to a novel method for conferring to thermoplastic, thermostable polymers or elastomers, magnetic, electromagnetic, electrical, X-ray shielding or density properties that allow the detection of said polymers by means of specific equipment that exists in the prior art. The detection of the thermoplastic polymers, thermostable polymers or elastomers in turn facilitates their location, removal or separation. The method is based on the addition of specific iron and silicon alloys with or without surface treatment.

A formulation for a photopolymer composite material for a 3D printing system includes an acrylate oligomer, an inorganic hydrate, a reinforcing filler, and an ultraviolet (UV) initiator. In the formulation the acrylate oligomer may be found in the range between about 20.0-60.0 w % of the formulation. The inorganic hydrate may be found in the range between about 20.0-50.0 w % of the formulation. The reinforcing filler may be found in the range between about 5.0-60.0 w % of the formulation, and the UV initiator may be found in the range between about 0.001-0.5 w % of the formulation. A method of generating a formulation of a photopolymer composite material for use in a 3D printing system includes using an acrylate oligomer, an inorganic hydrate, a reinforcing filler, and an ultraviolet (UV) initiator.

A conveyer module, small fragments of which are detectable by X-ray and magnetic sensors, is formed from a compounded mixture of a polyketone, stainless steel powder, and barium sulfate powder. The thermoplastic polymer comprises a polyketone constituting less than 95.5% by weight of the mixture. The stainless steel constitutes at least 0.5% by weight of the mixture, and the barium sulfate constitutes at least 4% or more by weight of the mixture.

A worm shaft for a mixing and kneading machine in particular for continuous preparation processes, comprising a shaft rod, on the circumferential surface of which blade elements are arranged which are spaced apart from one another and which extend outward from the circumferential surface of the shaft rod, wherein the blade elements are arranged on the shaft rod, at least in one section extending in the axial direction of the worm shaft, in three rows extending in the axial direction of the worm shaft, wherein at least one of the blade elements of one of the rows is different from one of the blade elements of one of the other rows, and/or the rows of blade elements, viewed in cross-section of the shaft rod, are distributed irregularly over the circumference defined by the outer circumferential surface of the shaft rod, and wherein the angular distance between the midpoints M of the outer circumferential surfaces of the blade elements on the circumferential surface of the shaft rod of adjacent rows differs between at least two of the three rows of the at least other two rows, and including wherein, for example, each of the blade elements of the at least one section extending in the axial direction of the worm shaft has a longitudinal extension which extends in an angle of 45° to 135° to the axial direction of the worm shaft.

A method of filling a mold comprising filling a majority of a mold cavity with an extrudate from at least one extruder wherein the extrudate, which is conveyed to an inlet of the mold, is at a pressure of 1-500 psi, subsequently isolating the mold cavity from a conduit which conveys the extrudate to the mold cavity, and subsequently using a pressurization member to fill a remainder of the mold cavity with additional extrudate, wherein the pressurization member excepts a pressure above 500 psi on the additional extrudate.

A method of filling a mold comprising filling a majority of a mold cavity with an extrudate from at least one extruder wherein the extrudate, which is conveyed to an inlet of the mold, is at a pressure of 1-500 psi, subsequently isolating the mold cavity from a conduit which conveys the extrudate to the mold cavity, and subsequently using a pressurization member to fill a remainder of the mold cavity with additional extrudate, wherein the pressurization member excepts a pressure above 500 psi on the additional extrudate.

An improved extruder apparatus is disclosed and which includes a cylindrical barrel having a feed end and a discharge end, the feed end having an inlet in fluid communication with a hopper. The extruder screw is mounted in the cylindrical barrel, and the screw has an outer surface having one or more helical flights mounted thereon, wherein the inlet end of the cylindrical barrel has a support frame mounted thereto, wherein an upper surface of the support frame is connected to a throat of a hopper, wherein an insert is mounted to the support frame and has a lower end which extends down into the cylindrical barrel, wherein the insert has an internal passageway having a first opening on the lower end and a second opening upstream of the screw for relieving the pressure.

Fiber-reinforced composite materials include a matrix of a thermoplastic polyamide resin, at least 3 weight% of at least one impact modifier, and 7-60 wt% fiber reinforcing agent of discontinuous meta-aramid fibers. The composite material is melt processable, and is impact resistant as measured by an unnotched Izod test method according to ASTM D4812 having a value of at least 12 ft-lbs/in (640 J/m). The composite materials can be used to prepare articles such as safety articles.