A deformable, coated radius filler composed of a continuous or elongated fibrous structure and a tacky, resin surface coating formed by pulling a dry, continuous or elongated fibrous structure through a heated resin bath. The coated radius filler has an inner portion that is substantially free of resin and the resin surface coating has a substantially uniform thickness.

An apparatus for impregnating fiber structures with a matrix material includes a lower part having a bath for receiving the matrix material and a draining unit. The draining unit includes a wiper having a wiping edge, over which the impregnated fiber structure is guided during operation, and a surface inclined in the direction of the bath, by which matrix material draining from the fiber structure can return into the bath. The draining unit includes a cover on which a deflection unit, by which the fiber structure is pressed into the bath when the cover is mounted, is mounted. When the cover is mounted, a gap is formed between the cover and the lower part on the sides by which the fiber structure is guided into the apparatus and emerges from the apparatus. A method for impregnating fiber structures with a matrix material is also disclosed.

A method is disclosed for forming extrudate filament, which consist essentially of fiber, organic binder, and metal and/or ceramic. The extrudate filament can be spooled, or used to form preforms, and/or assemblages of preforms. In further methods, the extrudate filament and/or preforms can be used to fabricate fiber-reinforced metal-matrix or ceramic-matrix or metal and ceramic matrix composite parts, which consist essentially of fiber in a matrix of metal, or ceramic, or metal and ceramic, respectively.

A prepreg tape assembly for impregnating a dry fiber tow to make composite components. The prepreg tape assembly can include a bath defining a slurry reservoir, a series of rollers located in the bath, and a take-up drum located outside of the slurry reservoir. The prepreg tape assembly also includes a first metering device capable of metering slurry, where the first metering device has a tow passage. The tow passage includes an inlet and an outlet, where the inlet of the tow passage overlies or is located in the slurry reservoir.

A method for impregnating strands or strips of natural fibers, using the following successive steps: i) the impregnation of the strands or strips by immersion in a bath containing a fine aqueous polymer dispersion; followed by ii) the drying of the strands or strips using a heating system, with the progressive elimination of the water and the gradual melting of the polymer, and the coating of the strands or strips and the molten polymer incorporated into the core of the strands or strips as a binder between the fibers; iii) optionally, the forming of the treated strands or strips into their final shape; and iv) the cooling of the treated strands or strips. The aqueous polymer dispersion comprises at least one semi-crystalline or amorphous polymer and, in the case of an amorphous polymer, has a Tg varying between 50 C. and 175 C.

A deformable, coated radius filler composed of a continuous or elongated fibrous structure and a tacky, resin surface coating formed by pulling a dry, continuous or elongated fibrous structure through a heated resin bath. The coated radius filler has an inner portion that is substantially free of resin and the resin surface coating has a substantially uniform thickness.

A fiber-reinforced resin hollow body includes an axial-direction fiber layer containing reinforcing fibers aligned parallel to an axial direction of the hollow body, and a non-axial-direction fiber layer provided on top of at least one of an internal and an external side of the axial-direction fiber layer, and containing reinforcing fibers oriented in a direction different from a direction in which the reinforcing fibers contained in the axial-direction fiber layer are aligned. The non-axial-direction fiber layer has end portions in a peripheral direction of the hollow body, the end portions overlapping each other.

A concrete component has a concrete matrix (49) and at least one non-metal reinforcing element (50), which can be shaped and at least one reinforcing part (29). The at least one reinforcing part (29) has a plurality of reinforcing threads (34) or reinforcing yarn arranged in a plastic matrix of a plastic (K). The plastic (K) is designed to be reversibly cross-linked. The cross-links can be released by heating the plastic (K) and reestablished by cooling the plastic back down. Thus, it is possible to produce and store a reinforcing element in completely hardened form as a standard element. In one application, the produced reinforcing element can be reshaped into the desired shape by releasing the cross-links in one or more locations, reshaping the reinforcing element, and then hardening the reinforcing element again by reestablishing the cross-links.

The prepreg includes a first resin layer and a second resin layer disposed on both surfaces of the first resin layer. The first resin layer is a half-cured product of a first resin composition that includes a glass cloth impregnated with the first resin composition and contains no hexagonal boron nitride. The second resin layer is a half-cured product of a second resin composition containing hexagonal boron nitride. The glass cloth has a warp and weft weave density of 54 pieces/25 mm or more. The hexagonal boron nitride has an average particle size ranging from 10 m to 30 m. The hexagonal boron nitride is contained in an amount ranging from 20 parts by mass to 40 parts by mass relative to 100 parts by mass of a residual component other than the hexagonal boron nitride in the second resin composition.

A method with which mechanical properties of the interface of the fiber reinforced thermoplastic resin matrix composite material can be improved by conducting grafting on surfaces of materials. A carbon fiber (CF) and a polymethyl methacrylate resin (PMMA) are subjected to interface modification treatment to introduce active carboxyl groups to the surfaces of the materials. Then, hexamethylene diisocyanate (HDI) is used as a coupling layer for connecting the carboxyl groups on the surfaces of the carbon fiber and on the surfaces of the polymethyl methacrylate resin to form a molecular bridge. Accordingly, the interface binding force between the resin and the fiber is improved by chemical grafting. A modified carbon fiber reinforced polymethyl methacrylate composite material sample (CF/PMMA) is prepared by a thin film lamination method, and the composite material sample prepared is subjected to a microscopic verification testing of the validity of the method provided in the present disclosure.