Methods, compositions, single phase aqueous solutions, process mixtures, and kits are provided relating to recycling a fibrous surface covering, e.g., carpet, using a single-phase aqueous solution. For example, a method of recycling a fibrous surface covering may include providing the single phase aqueous solution. The single phase aqueous solution may include water and a surfactant composition. The method may include providing the fibrous surface covering. The fibrous surface covering may include: a fibrous surface layer; a first backing coupled to the fibrous surface layer; and a binder coupled to one or more of the first backing and the fibrous surface layer. The method may include contacting the single phase aqueous solution and the fibrous surface covering to form a process mixture under conditions effective to provide a recycled portion of the fibrous surface covering.

Sustainable methods to separate and recover polypropylene (PP) and polyethylene (PE) from mixed plastic wastes are described. The method utilize a class of green solvents, namely, oils, which can selectively dissolve PP, but not PE or other polymers. When re-precipitated, the recovered PP has properties similar to virgin PP.

The present disclosure provides a method, process and system for recycling an asphalt-based roofing material. In particular, the method, process and system are capable of removing and recovering an aggregate product, fiber product and an asphalt product from the asphalt-based roofing material. The aggregate, fiber and asphalt products each may be reused in a variety of applications.

A method of separating plastic material from battery materials can include: a) receiving battery materials in an immersion comminuting apparatus; b) by carrying out at least a first size reduction of the battery materials under immersion to create a primary-reduced metal material, primary-reduced plastic material and liberating a first amount of a black mass material; c) extracting at least a primary plastics slurry from the primary comminuting apparatus, wherein the primary plastics slurry comprises a mixture of the primary-reduced plastic material, a portion of the primary-reduced metal material and a portion of the black mass material liberated by the immersion comminuting apparatus; and d) carrying out a further, second size reduction of the plastic slurry using a non-immersion comminuting apparatus that is downstream from the immersion comminuting apparatus.

A flotation separator apparatus can include a tank for receiving an incoming feed stream comprising plastic material and metal material liberated from battery materials. A separator liquid can be within the tank and at least a first submersion agitator may be located downstream from an inlet and may have at least a first engagement member that is movable and configured to urge the engaged metal and plastic materials downwardly to submerge them in the separator liquid thereby dislodging at least a first portion of metal material from the plastic material and allowing the dislodged first portion of the metal material to precipitate toward the lower end of the tank.

The invention pertains to a process for separating mixtures of solids based on their densities. The present invention also relates to the use of a separating liquid (L) for separating plastic solids from metal-containing solids based on their densities, wherein the separating liquid (L) has a density d3 such that 1.5<d3<2.0; wherein the solids have a particle size ranging from 0.1 to 100 mm. The separating liquid (L) is preferably a fluorinated fluid.

One embodiment provides a modular green roof tray, house plant growth media and horticulture growth media, and a tree protection mat for weed and moisture control made from recycled disposable diapers. The growth medium and tree protection mat contain superabsorbent materials from diaper that can absorb waters and greatly reduce irrigation so to provide a drought resistant feature. One embodiment also provides a manufacturing process to perform 100% recycling of disposed diapers.

A process for separating a mixture of materials using a segregation media within a vessel having a central baffle structure which shuggles the mixture by oscillating the baffle structure at a frequency and amplitude. The mixture of materials may have overlapping densities with the segregation media having a density within the overlapping region. Polymers PE and PP may be separated in flake form. For a mixture of materials of differing densities, water may be the segregation media. Shuggling is combined with controlling the flow of water through the vessel at a set velocity. Embodiments are described for separating plastics and mineral ore.

There is disclosed an in-mould labelling process for the manufacture of a labelled article comprising the steps of: feeding a labelstock web into a mould; forming an article in the mould such that the formed article contacts and effectively adheres to a label of the labelstock web; detaching the adhered label from the labelstock web; and removing the formed and labelled article from the mould.

Materials such as poly(vinylidene fluoride) (PVDF) and lithium cobalt (III) oxide (LCO) are recovered and recycled from cathode films isolated from end-of-life batteries, including lithium-ion batteries. Cathode films are immersed in solution including N,N-dimethylformamide (DMF), N-methyl-2-pyrrolidine (NMP), a tetrahydrofuran (THF):NMP mixture, or a THF:DMF mixture. The solution is able to dissolve PVDF, which can then be separated from LCO and a conductive substrate component of the cathode films via alumina column separation. A PVDF product can be precipitated and recovered, while the LCO and conductive substrate can be recovered directly from the alumina column separator. Both the PVDF and LCO are of suitable quality for use in new cathode films. Such recovery is shown to be achievable even at low solid to liquid ratio during the dissolution process. Thus, economically feasible solvent-based recycling of battery cathodes is enabled to prolong the service life of cathode materials and reduce polymeric waste.