Methods and apparatus for bonding a strand of a yarn to a strand of a thermoplastic to form a bonded yarn. The bonded yarn may be used to weave a bonded fabric.

A male touch fastener product with a resin surface and an array of spaced-apart male touch fastener elements carried on the surface. Each touch fastener element has a stem extending from the surface and a head disposed at a distal end of the stem and extending laterally from the stem to a distal edge overhanging the surface. The head, stem and surface form a contiguous mass of resin, the head. The distal edge has multiple toes extending laterally outward and varying in shape and size about the edge, with adjacent toes having facing, free-form resin surfaces defining crevices therebetween. The fastener element is particularly flexible and engages with very fine fibers.

Arrays of male fastener elements are formed by molding preforms in cavities defined in one or more adjacent plates and shaped to mold preform arms that extend to a plate side, such as in a cross-machine direction of a continuous molding process. The preforms may be deformed to flatten their upper surfaces and lengthen the arms. Stems of preforms have molded side surfaces and each have width, measured in the longitudinal direction of the strip, that narrows with distance from the strip surface, and also narrows with distance from a parting line extending from the strip surface to the head between the arms.

A process for producing an eyelet for a biomedical electrode (e.g. an electrocardiogram (ECG) electrode) involves: hot pressing an electrically conductive thermoplastic or elastomeric resin to produce a film having a web of eyelets, each eyelet having a post protruding from a first face of the film and a flange at a second face of the film; applying a coating of a non-polarizable conductive material (e.g. a silver-containing material) on to a contact face of the flange; and, cutting the film to produce the eyelets separated from the web. Preferably, the process involves extrusion replication. A web of eyelets for biomedical electrodes has a film of an electrically conductive thermoplastic or elastomeric resin possessing a plurality of posts protruding from a first face of the film, and preferably a layer of a non-polarizable conductive material on a second face of the film. The process may be a one-step continuous process that is cheaper and simpler than current commercial processes.

A molding apparatus includes a movable molding surface with molding cavities, a pressure shoe with a stationary outer surface that defines in cooperation with the molding surface a pressure zone, and a resin source configured to introduce molten resin into the pressure zone to be forced into the molding cavities by pressure in the pressure zone. The molding surface is movable with respect to the pressure shoe to introduce molding cavities to the pressure zone to be filled with resin while the outer surface of the pressure shoe and the molding surface define in between an entrance gap of decreasing width upstream of the pressure zone. The outer surface of the pressure shoe is spaced from the molding surface in the pressure zone to define a minimum gap at which the outer surface of the pressure shoe has a slope parallel to the molding surface. The pressure shoe is adapted to be held in a flexed condition against resin in the pressure zone while forcing resin into the cavities, with the outer surface of the pressure shoe curved upstream of the pressure zone.

There is provided a manufacturing method of a cover material fastening member including a clip locking member. The clip locking member is integrally provided at an end edge portion of a strip shaped member. The manufacturing method of the cover material fastening member includes: a molding step of filling a resin for forming the clip locking member in a cavity formed on a surface of each of a pair of rolls in rotation; and a press-bonding step of passing the strip shaped member between the pair of rolls in accordance with rotation of the pair of rolls, pressing the resin by the pair of rolls, and continuously press-bonding the clip locking member to two surfaces of the strip shaped member.

Methods and systems for mechanically forming one or more surface protrusions integrally from a garment material, the one or more surface protrusions extending outwardly from a garment surface of the garment material, include pre-heating at least one selected area of the garment material; placing the at least one selected area of the garment surface that is pre-heated against a first surface of a forming die, the first surface having a plurality of openings which have a configuration and orientation corresponding with the configuration and orientation of the one or more surface protrusions of the garment material. The garment surface may be softened by application of a source of energy, at least some of the softened garment surface positioned into at least one opening of the plurality of openings.

A molding apparatus includes a movable molding surface with molding cavities, a pressure shoe with a stationary outer surface that defines in cooperation with the molding surface a pressure zone, and a resin source configured to introduce molten resin into the pressure zone to be forced into the molding cavities by pressure in the pressure zone. The molding surface is movable with respect to the pressure shoe to introduce molding cavities to the pressure zone to be filled with resin while the outer surface of the pressure shoe and the molding surface define in between an entrance gap of decreasing width upstream of the pressure zone. The outer surface of the pressure shoe is spaced from the molding surface in the pressure zone to define a minimum gap at which the outer surface of the pressure shoe has a slope parallel to the molding surface. The pressure shoe is adapted to be held in a flexed condition against resin in the pressure zone while forcing resin into the cavities, with the outer surface of the pressure shoe curved upstream of the pressure zone.

The invention relates to a method for the production of form parts from multi-component reactive plastic material, especially from polyurethane, wherein a plurality of moulds are moved by means of mould carriages (1) at least temporarily along a closed, preferably oval, production line (2). To allow a simple and quick import and export of mould carriages in the respectively out of the production line the invention proposes that the mould carriages (1) are provided with rolls (3) and are moved on a stationary ground (4) by the same and that a plurality of supply carriages (6) are arranged along the closed production line (2) at a conveying element (5), which supply carriages (6) are moved by means of the conveying elements (5), wherein a mould carriage (1) is approached to a not occupied supply carriage (6) and is coupled with the same to introduce the mould carriage (1) into the production line (2), wherein for the movement along the production line (2) the mould carriage (1) is guided and moved by the supply carriage (6) in a coupled state between the mould carriage (1) and the supply carriage (6) and wherein the mould carriage (1) is decoupled from the supply carriage (6) and is moved away from the production line (2) for taking the mould carriage (1) out of the production line (2), wherein here the mould carriage (1) is moved with its roils (3) on the stationary ground (4). Furthermore, the invention relates to a respective device.

An apparatus is provided for forming recesses in a calender roll. The apparatus includes a rotational drive for rotating the calender roll around a rotational axis. The apparatus further includes a knurling wheel with knurling spikes projecting there from. The knurling wheel is rotatable about an axis that is aligned an acute angle to a plane that contains the rotational axis of the calender roll so that the knurling spikes produce a helical array of recesses in the outer surface of the calender roll. The calender roll then can be used to form a landfill liner with projections that are offset from one another to avoid having the projections form grooves and thereby preventing slippage of the landfill liner.