An injection molding apparatus for receiving molten material from an injection nozzle and delivering the molten material to a mold cavity is disclosed. The injection molding apparatus includes a molten material conduit device for receiving the molten material and directing the molten material to a molten material receiver defined by a manifold, the manifold directing the molten material the mold cavity housed within the mold assembly of the apparatus. The molten material conduit device includes a manifold-sealed interface effector for sealing against the manifold, and a back plate engager for engaging the back plate that secures the molten material conduit device to the manifold. The manifold, the molten material conduit device and the back plate are cooperatively configured such that a discharge end of the conduit device is sandwiched between the manifold and the back plate and such that the discharge opening is disposed in alignment with the molten material-receiver.

An injection molding apparatus (5) comprising: an actuator (10) comprising a thermally conductive housing body (12) mounted in direct heat or thermally conductive contact with one or more mounts (60, 50, 803) that are in turn mounted in direct heat conductive contact or communication with the manifold (20), the cooling device (500, 800) comprising a heat transmitter comprised of an arm, member (502) or leg (800l) that is either: disposed in direct or integral thermal contact with a complementary surface (12ls) of the actuator (10) or, configured to have compressible spring joints (800s).

A reconfigurable melt delivery system is disclosed for use with a first injection unit and a second injection unit. The reconfigurable melt delivery system may include a first arm manifold configured to receive a moldable material from a second injection unit, an exchangeable second arm manifold in fluid communication with the first arm manifold that is configured to receive the moldable material from the first arm manifold and to transfer the moldable material to an outlet nozzle, and a repositionable and replaceable insert plate configured to be repositioned or replaced relative to remaining plates of the melt delivery system, wherein the outlet nozzle is secured within a mold facing surface of the insert plate and is radially offset from a central machine nozzle opening of the melt delivery system for delivering the moldable material to a corresponding offset mold gate of a two-material mold.

Described herein is a liquid injector for a barrel extruder as well as methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes a liquid injection barrel element that is incorporated in an extruder barrel that includes at least one injection port, a temperature sensor well, and cooling channels.

An injection molding apparatus (10) comprising: an actuator (940, 941, 942) comprised of a rotor (940r, 941r, 942r) having a drive axis (Y) and a driver (940dr, 941dr, 942dr) receiving electrical energy or power from an electrical drive (940d, 941d, 942d), the electrical drive (940d, 941d, 942d) comprising an interface that receives and controllably distributes electrical energy or power in controllably varied amounts to the driver (940dr, 941dr, 942dr), the actuator including a housing (940h, 941h, 942h) within, on or to which the electrical drive (940d, 941d, 942d) is mounted, the housing (940h, 941h, 942h) being mounted in proximity or disposition relative to the heated manifold (40) such that one or the other or both of the housing (940h, 941h, 942h) and the electrical drive (940d, 941d, 942d) are in substantial heat communication or contact with the heated manifold (40).

An injection molding apparatus comprising a clamp plate, a heated manifold, an actuator, a mold and a cooling device, wherein the cooling device comprises: a heat transmitter comprising a distal arm or member and a proximal base or member, the distal arm or member being mounted by a spring loadable interconnection or engagement to or with the proximal base or member, the clamp plate, the mold, the manifold, the actuator and the heat transmitter being assemblable together in an arrangement wherein the spring loadable interconnection is loaded urging the distal end surface of the distal arm or member into compressed engagement with the clamp plate.

In order to provide a sprue-bush which is capable of suitably cooling a melt raw resin in a raw resin-flow path as a whole, there is provided a sprue-bush, comprising a raw resin-flow path and a cooling medium-flow path located around the raw resin-flow path, wherein a width dimension of the raw-resin flow path gradually becomes larger toward a downstream side-end surface of the sprue-bush, and wherein the downstream side-end surface of the sprue-bush is a heat transfer surface.

An injection molding apparatus is disclosed. The injection molding apparatus includes a hot runner system having a manifold for receiving material from a source and a nozzle for delivering molding material received from the manifold to a mold cavity. A valve pin that is connectable to an actuator for translating the valve pin between open and closed positions is slidably received in a valve pin seal at an upstream end of the nozzle. Hot runner system includes a thermal bridge that is in conductive thermal communication with the valve pin seal and, a cooled mold plate.

A rubber distributor for injection molds wherein the distributor comprises two or more modular units, sleeves each interchangeably insertable in a modular unit, one or more injectors to feed melted rubber to the distributor and one or more discharge nozzles to discharge the melted rubber from the distributor towards an external mold. Each sleeve has a through hole extending along the longitudinal axis of the same sleeve. Sleeves have a groove extending over respective side surfaces. Groove and the inner surface of the respective housing in the modular unit define a coil that can be supplied with a thermoregulating fluid whenever the sleeve is inserted into a modular unit. The modular units can be constrained to one another to define one or more channels for distribution of melted rubber that extend from an injector to one or more discharge nozzles, depending on a desired path. Modularity of the units allows the distributor to have ducts for distribution of melted rubber of a desired geometry. Through holes of the sleeves define corresponding lengths of at least one channel for distribution of melted rubber. Since the sleeves are cooled and the melted rubber flows inside them, the distributor is thermoregulated.

An injection molding apparatus comprising a clamp plate, a heated manifold, an actuator, a mold and a cooling device, wherein the cooling device comprises: a heat transmitter comprising a distal arm or member and a proximal base or member, the distal arm or member being mounted by a spring loadable interconnection or engagement to or with the proximal base or member, the clamp plate, the mold, the manifold, the actuator and the heat transmitter being assemblable together in an arrangement wherein the spring loadable interconnection is loaded urging the distal end surface of the distal arm or member into compressed engagement with the clamp plate.