A light-emitting device includes a light-emitting element on a molded part. The molded part is formed by molding and curing a thermosetting epoxy resin composition comprising (A) the reaction product of a triazine derived epoxy resin with an acid anhydride, (B) an internal parting agent having m.p. 50-90° C., (C) a reflective agent, (D) an inorganic filler, and (E) a curing catalyst.

An injection molding apparatus and hot runner system are disclosed. The injection molding apparatus includes a plurality of mold plates in which the hot runner system is received. A manifold receives molding material and has a manifold channel that extends between an inlet and an outlet. A nozzle delivers moldable material to a mold cavity. The nozzle has a nozzle channel in fluid communication between the manifold channel and the mold cavity. A valve pin seal is located at the upstream end of the nozzle, and a valve pin that is connected to an actuator extends through the manifold and nozzle is slidably received in the valve pin seal. The hot runner system further includes a thermal bridge that is in conductive thermal communication with the valve pin seal and a cooled one of the plurality of mold plates.

A valve gate assembly having an actuator assembly configured to simultaneously control a plurality of valve pins to regulate flow of a liquid resin to a mold cavity of an injection molding apparatus is configured to allow fast and easy removal of the actuator assembly from the pins simultaneously by providing a valve plate having a plurality of slots or pockets for receiving and releasably holding a corresponding one of the pins.

An injection molding system (1000) comprising: an actuator (5) having a housing (20) comprised of radial (20r, 20ri, 20ro, 20roa, 20rob, 20roc, 20rod) and axial walls (20a, 20ai, 20aue, 20ade) that form an enclosed chamber (45) containing a heat conductive chamber fluid (CF), a rotor and driver driven by electrical energy and supported within the chamber by the radial and axial walls, wherein one or more of the radial and axial walls comprise a heat conductive material that has an inner surface disposed in heat conductive contact with the heat conductive fluid (CF) contained within the enclosed chamber, an actuator tube or channel (25) disposed within the one or more of the radial and axial walls, a source (260) of heat absorptive fluid (25f) sealably interconnected to the actuator tube or channel (25).

A polymer injection molding system in one embodiment includes a manifold comprising internal flow conduits configured for conveying polymer in a fluidic state. The manifold may be part of a hot or cold runner type molding unit. An injection nozzle fluidly coupled to the flow conduits interfaces with a mold cavity and is configured to inject polymer therein to form a molded article. The nozzle has a tubular valve body defining a central axial passage which receives a movable elongated valve pin. The valve pin is linearly movable to change the nozzle between open and closed positions for discharging or stopping polymer flow therefrom. The valve pin is further rotatable about its axis to induce shear on the polymer. This maintains the polymer in its flowable fluidic state between molding cycles to prevent polymer cold slug formation within the nozzle which can disrupt the flow resulting in incompletely formed articles.

A method of injection molding a test tube-shaped preform for biaxial stretch blow molding includes supplying a major material resin from outer and inner flow paths to a combined flow path for a predetermined time and rate. For a period of time within a range of the predetermined time period during which the major material resin is supplied, the intermediate layer resin is simultaneously supplied from the middle flow path to the combined flow path at a second predetermined supplying rate. A columnar laminated molten resin is injected into a cavity of a metal mold connected to a tip of the nozzle through a gate to fill the cavity, the columnar laminated molten resin being composed of the major material resin and the intermediate layer resin formed in the major material resin in a laminated manner that are combined into a columnar shape at the combined flow path.

A method of manufacturing an article using injection molding includes a step of injecting resin from an injection nozzle having a valve pin via a resin flow path in a first mold (metal mold) into a cavity in the first mold, a step of inserting the valve pin into the resin flow path, extracting the valve pin from the resin flow path, starting to increase a distance between the injection nozzle and the first mold after extracting the valve pin, and a third step of, after starting to increase the distance between the injection nozzle and the first mold, injecting resin from the injection nozzle via a resin flow path in a second mold into a cavity in the second mold.

An injection moulding tool for producing at least one injection-moulded part with an outer shape and an inner shape includes at least one cavity and, for every cavity, one hot-runner nozzle connected thereto, which has an annular nozzle mouth for injecting at least one melt into the cavity. The at least one cavity is formed by a cooled die, which forms the outer form for the outer shape of the injection-moulded part to be produced, and by a core, which forms the inner form for the inner shape of the injection-moulded part to be produced. The hot-runner nozzle has a nozzle core and a hollow needle, which can be moved along the nozzle core for opening and closing the annular nozzle mouth. The nozzle core protrudes beyond the annular nozzle mouth of the hot-runner nozzle and the nozzle core forms the core of the cavity of the injection mould.

A hotrunner assembly for an injection molding apparatus includes a hotrunner manifold, a nozzle for conveying liquid resin from an outlet of the hotrunner manifold, a valve pin linearly movable within and along a longitudinal axis of the nozzle to control flow of the liquid resin from the outlet of the hotrunner manifold, an actuator for driving the valve pin, a primary seal disposed radially between the valve pin and walls of a bore extending through the hotrunner manifold, and a secondary seal located axially between the hotrunner manifold and the actuator and circumscribing a section of the valve pin to prevent gases or liquid resin from contacting the actuator.

Injection molding system having a flow control apparatus and method that controls the movement and/or rate of movement of a valve pin over the course of an injection cycle to cause the pin to move to one or select positions and/or to control the rate of movement of the pin over the course of the injection cycle. In one embodiment the method includes steps of: a) first controllably operating the actuator to drive the valve pin upstream beginning from the first closed position (50) to be moved to and held in a first selected position (51) for a first selected period of time during the course of an injection cycle, the first selected position (51) being the full open position; b) second controllably operating the actuator to drive the valve pin, during the injection cycle, downstream beginning from the first selected position (51) to be moved to and held in a second closed position (52) for a second selected period of time; c) third controllably operating the actuator to drive the valve pin, during the injection cycle, upstream beginning from the second closed position (52) to be moved to and held in a second selected position (53) for a third selected period of time, the second selected position being an intermediate position or the full open position; and d) fourth controllably operating the actuator to drive the valve pin, during the injection cycle, downstream beginning from the second selected position (53) to be moved to a third closed position (54).