An injection unit for a shaping machine includes an injection element suitable for introducing a plasticized material into a mold tool by a linear movement of the injection element. The injection element is coupled in linear motion-transmitting relationship to a bearing element, and at least two linear drives are adapted to exert a force on the injection element by the bearing element. The force can be transmitted by a transmission element from the at least two linear drives to the bearing element and thus to the injection element, and at least one clearance is arranged between the bearing element and the transmission element such that deformations of the bearing element are not transmitted to the transmission element or are transmitted to a reduced degree.

A plasticizing unit is provided for an injection unit of an injection moulding machine with a support element arranged beneath the cylinder and connected therewith. To simplify adjusting of the nozzle centre, a fixing element surrounds the end of the support element facing away from the cylinder such that a distance is present between the fixing element and the support element. Several adjusting elements are provided, to produce a force-fitting and/or form-fitting connection between the fixing element and the support element to adjust the position of the support element relative to the fixing element in a plane orthogonally to the cylinder axis. The plasticizing unit can be clamped in and out with its fixing element in a clamping- and positioning system connected with the machine bed. On changeover of the plasticizing unit, an adjusting of the nozzle centre, which has been carried out once, is retained.

An injection unit for a shaping machine includes an injection element suitable for introducing a plasticized material into a mould tool by a linear movement of the injection element. The injection element is coupled in linear motion-transmitting relationship to a bearing element, and at least two linear drives are adapted to exert a force on the injection element by the bearing element. The force can be transmitted by a transmission element from the at least two linear drives to the bearing element and thus to the injection element, and at least one clearance is arranged between the bearing element and the transmission element so that deformations of the bearing element are not transmitted to the transmission element or are transmitted to a reduced degree.

Injection molding plastic parts includes furnishing resin material to a screw barrel having a rotatable screw therewithin, rotating the screw to work the resin material into a molten state, furnishing additive such as liquid color or another additive to the screw barrel interior at a first rate during screw rotation and driving the screw longitudinally from a first position to a second position to force an additive-resin material mixture resulting from screw rotation into a mold while furnishing additive with resin to the screw barrel interior at a second additive addition rate.

A screw can be driven along an axial direction of a heating barrel and rotatable. An injection piston drives the screw along the axial direction. An injection hydraulic cylinder is partitioned into a first chamber in which pressured hydraulic oil for driving the injection piston is supplied and a second chamber from which hydraulic oil is discharged, and drives the injection piston in the axial direction by hydraulic pressure. A first oil discharge port is blocked by the injection piston when the injection piston advances to a holding pressure switching position. A second oil discharge port can discharge the hydraulic oil from the front chamber regardless of the position of the injection piston. The first oil discharge port is disposed at a position opposed to the first oil discharge port across a center axis of the injection hydraulic cylinder, and is connected to the first oil discharge port.

An injection device for an injection moulding machine includes an injection drive, which is designed so as to rotate an injection spindle relative to a spindle nut, and injection slide, which is connected to the spindle nut in a rotationally rigid manner on a lateral surface and held so as to be movable along a slide guide, a guide housing, on which a plasticizing cylinder is held, a bearing housing, in which a driveshaft is rotatably supported and which is connected to the injection slide, as well as a metering drive, which is fastened on the injection slide and designed so as to rotate the driveshaft. A force measuring device is externally fastened on a force transmission component that is arranged between the bearing housing and the spindle nut and lies in the flux of force of the injection device.

This drive screw device is provided with: a drive screw; a drive unit which causes the drive screw to rotate; a slider which moves along the drive screw by means of the rotation of the drive screw; and an external load which is provided on the drive screw and applies a rotational load to the drive screw. By this means it is possible to provide a drive screw device with which there is little pressure variation even if a frictional force varies.

A molding system includes a molding machine having a screw, a driving motor driving the screw to move a molding resin; a mold disposed on the molding machine and connected to the barrel of the molding machine to receive the molding resin, and having a mold cavity with a die swell structure for being filled with the molding resin; a processing module simulating a filling process of the molding resin from the barrel into the molding cavity based on a molding condition including a predetermined screw speed for the molding machine; and a controller operably communicating with the molding machine to control the driving motor of the molding machine based on the molding conditions to move the screw at the predetermined screw speed to transfer the molding resin at a corresponding flow rate to perform an actual molding process for preparing the injection-molded article.

A method for controlling an injection cycle of an injection molding machine incudes advancing an injection screw axially forward toward an injection nozzle from a shot-size position to an injection position to inject melt from a shot chamber into a hot runner of a mold and from the hot runner to fill cavities of the mold. Then the injection screw is retracted away from the nozzle, from the injection position to a decompression position axially rearward of the shot-size position, to relieve melt pressure in the hot runner. Then the screw is advanced toward the nozzle from the decompression position to an intermediate position axially intermediate the injection position and the shot-size position. The method then includes rotating the screw to re-fill the shot chamber with melt and urge the screw to retract from the intermediate position to the shot-size position.

A control device for an injection molding machine includes a pressure acquisition unit that acquires a resin pressure, a measurement unit that measures an elapsed time period or a rotation amount of the screw from when the screw has reached a predetermined metering position, a reverse rotation control unit that causes the screw to be rotated in reverse from when the screw has reached the predetermined metering position, and a condition determination unit that determines the reverse rotation time period based on a required time period from when the screw has reached the predetermined metering position until when the resin pressure falls to a target pressure, or determines the reverse rotation amount based on a required reverse rotation amount from when the screw has reached the predetermined metering position until when the resin pressure falls to the target pressure.