An injection apparatus including a plasticizing unit (2) that plasticizes a raw material resin and an injection unit (3) that injects a plasticized molten resin. The plasticizing unit includes a heating cylinder (20) having a foaming gas injection valve and a screw (21) provided inside the heating cylinder. The rotation and advance and retreat movements of the screw are controlled such that a raw material resin is plasticized by the screw and a foaming gas injected from a foaming gas injection valve is dissolved in the plasticized molten resin. After the screw retreats to a prescribed position according as the molten resin accumulates in the front end side of the heating cylinder by the screw that is rotating, the screw advances with rotating to cause the molten resin which has been accumulated in the front end side of the heating cylinder to be transferred to the injection unit.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

An injection apparatus including a plasticizing unit (2) that plasticizes a raw material resin and an injection unit (3) that injects a plasticized molten resin. The plasticizing unit includes a heating cylinder (20) having a foaming gas injection valve and a screw (21) provided inside the heating cylinder. The rotation and advance and retreat movements of the screw are controlled such that a raw material resin is plasticized by the screw and a foaming gas injected from a foaming gas injection valve is dissolved in the plasticized molten resin. After the screw retreats to a prescribed position according as the molten resin accumulates in the front end side of the heating cylinder by the screw that is rotating, the screw advances with rotating to cause the molten resin which has been accumulated in the front end side of the heating cylinder to be transferred to the injection unit.

A plasticizing process in which a molten resin that has been plasticized and dissolved in a foaming gas is sent to the front end side of a heating cylinder (20) by means of a screw (21) that rotates in a heating cylinder (20), and the screw (21) retreats according as the molten resin accumulates in the front end side of the heating cylinder (20); a transfer process in which the screw (21) is advanced with rotating and transfers the molten resin accumulated in the front end side of the heating cylinder (20) from a plasticizing unit (2) to an injection unit (3), and an injection process in which the molten resin is injected from the injection unit (3) are conducted and repeated to produce a foamable injection molded product.

The present disclosure provides a molding machine and a method of molding a part. The molding machine may include multiple molding systems (e.g., extruders) for pumping molten material into one or more mold cavities. The multiple molding systems may pump the same material or different materials into the one or more mold cavities. The multiple molding systems may be individually and/or collectively controlled. A method of molding a part may include pumping material into one or more mold cavities via multiple molding systems, ceasing pumping material into the one or more mold cavities when one or more pressures associated with the multiple molding systems are achieved, and releasing a molded part from the one or more mold cavities after the one or more pressures are achieved.

An extruder has a barrel extending from a feed inlet end to an extruder outlet end. The barrel has an inner surface, an outer surface, and a wall thickness between the inner and outer surfaces. The extruder also has at least one heating member positioned provided on the barrel; a screw drive motor drivingly connected to a rotatably mounted screw positioned within the barrel, whereby the screw is rotatable at various revolutions per minute (RPM); and a controller is operably connected to the screw drive motor to adjust the RPM of the screw based upon a temperature of material passing through and/or being extruded from the barrel. Methods for operating an extruder filling a mold are also provided.

In a method for operating an injection moulding machine in the absence of a backflow barrier, plastic melt is injected by a plasticising device into a cavity in a screw antechamber of a plasticising screw adapted to rotate about a longitudinal axis and to move translationally by a drive unit during an injection phase and a holding- pressure phase. A rotational drive of the drive unit is controlled such that a speed of the plasticising screw causes overlay of a backflow of the plastic melt from the screw antechamber back into screw threads of the plasticising screw by an opposing delivery flow as a result of a rotation of the plasticising screw due to a translational injection movement of the plasticising screw. A differential flow is established from the backflow and the opposing delivery flow and influenced at least during the injection phase by influencing the speed of the plasticising screw.

The present disclosure provides an injection molding apparatus and a method of fabricating a component. The apparatus may include a barrel comprising a first section having an end associated with a mold through a nozzle or a gate insert, a second section coupled to a hopper configured to fill a material into the barrel, and a temperature transition section between the first section and second section. The apparatus may include an extrusion screw placed inside the barrel and rotatable relative to the barrel. The apparatus may include one or more heaters associated with the first section of the barrel to heat the material inside the barrel. Rotation of the extrusion screw relative to the barrel may continuously extrude the material into the mold.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.