A continuous kneading device including a pair of kneading rotors, capable of increasing mesh between the kneading rotors while also suppressing a kneading load applied to the kneading rotors. The continuous kneading device including a barrel and a pair of kneading rotors housed in the barrel. The kneading rotors rotate in mesh in directions different from each other. Each kneading rotor includes a plurality of kneading flights for kneading a material supplied into the barrel. The material is fed axially from the upstream kneading section to the downstream kneading section to be sequentially kneaded. The kneading flight constituting the downstream kneading section has a rotational outer diameter larger than a rotational outer diameter of the kneading flight constituting the upstream kneading section.

Embodiments of the invention relate to a poly(meth)acrylimide film and a method for manufacturing such a film. At least one embodiment provides a poly(meth)acrylimide film that has (i) a total light transmittance of over 90% and (ii) haze of 2.0% or less. This film preferably has retardation of less than 50 nm. The method for manufacturing this film includes the following steps: (A) using a device provided with an extruder and a T die, a poly(meth)acrylimide molten film is continuously extruded from the T die; and (B) the poly(meth)acrylimide molten film is loaded by being fed between a rotating or circulating first mirrored-surface body and a rotating or circulating second mirrored-surface body, and then the film is pressed. During these steps, (C) the surface temperature of the first mirrored-surface body is in the range 100-200 C., and (D) the surface temperature of the second mirrored-surface body is in the range 20-200 C.

A system for the production of carbonized biomass that includes an infeed for accepting biomass feed material and an associated twin screw extruder. A water heater is connected with respect to at least one inlet along a length of the twin screw extruder and a pressure sustaining valve is connected at an outlet of the twin screw extruder.

High thermal transfer, hollow core extrusion screws (50, 52, 124, 126, 190) include elongated hollow core shafts (54, 128, 130, 192) equipped with helical fighting (56, 132, 134, 194) along the lengths thereof. The fighting (132, 134, 194) may also be of hollow construction which communicates with the hollow core shafts (54, 128, 130, 192). Structure (88, 90) is provided for delivery of heat exchange media (e.g., steam) into the hollow core shafts (54, 128, 130, 192) and the hollow fighting (132, 134, 194). The fighting (56, 132, 134, 194) also includes a forward, reverse pitch section (64, 162, 216). The extrusion screws (50, 52, 124, 126, 190) are designed to be used as complemental pairs as a part of twin screw processing devices (20), and are designed to impart high levels of thermal energy into materials being processed in the devices (20), without adding additional moisture.

High thermal transfer, hollow core extrusion screws (50, 52, 124, 126, 190) include elongated hollow core shafts (54, 128, 130, 192) equipped with helical fighting (56, 132, 134, 194) along the lengths thereof. The fighting (132, 134, 194) may also be of hollow construction which communicates with the hollow core shafts (54, 128, 130, 192). Structure (88, 90) is provided for delivery of heat exchange media (e.g., steam) into the hollow core shafts (54, 128, 130, 192) and the hollow fighting (132, 134, 194). The fighting (56, 132, 134, 194) also includes a forward, reverse pitch section (64, 162, 216). The extrusion screws (50, 52, 124, 126, 190) are designed to be used as complemental pairs as a part of twin screw processing devices (20), and are designed to impart high levels of thermal energy into materials being processed in the devices (20), without adding additional moisture.

Apparatus and methods for food production including a food preconditioner (228) operable to heat and partially pre-cook food ingredients, and a twin screw extruder (20) operable to further cook the preconditioned ingredients to create final food products. The extruder (20) includes a pair of hollow core extrusion screws (50, 52, 124, 126, 190) having elongated hollow core shafts (54, 128, 130, 192) equipped with helical fighting (56, 132, 134, 194) along the lengths thereof. The fighting (132, 134, 194) is also of hollow construction which communicates with the hollow core shafts (54, 128, 130, 192). The flighting (56, 132, 134, 194) also includes forward, reverse pitch sections (64, 162, 216). The extrusion screws (50, 52, 124, 126, 190) are designed to impart high levels of thermal energy into materials being processed in the extruders (20), without adding additional moisture.

A twin screw extruder (10) according to the present invention is a twin screw extruder (10), in which a reinforcing fiber is fed through an input port (18) into a molten thermoplastic resin having been formed in a resin feed part (13) and the reinforcing fiber and the molten thermoplastic resin pass through a kneading part (15) so that a fiber-reinforced resin composition is manufactured, wherein the kneading part (15) is provided at the discharge-side end part of the extruder (10); a conveying part (14) is provided between the input port (18) and the kneading part (15), and tip clearance (Sc) of a screw element (12b) configuring the conveying part (14) is larger than screw clearance (Ss).

In a multi-shaft extruder for the processing of free-flowing material having a barrel and a plurality of co-rotating, tightly intermeshing conveyor shafts (1 to 3) arranged in parallel which have at least two flights and are each guided in a bore (1 to 3) in the barrel, each conveyor shaft (1 to 3) is spaced with the ridge (O) of one of its flights from the bore wall (1, 2, 3) by a clearance over at least part of the processing length of the extruder, whereas a gap is formed between the ridge (a, b, c) of another of its flights and the bore wall (1, 2, 3). The conveyor shafts (1 to 3) are arranged in an offset manner relative to each other at an angle such that, at least in one rotational position, the conveyor shaft (2) arranged between two conveyor shafts (1 to 3) is coatable with the free-flowing material on its flanks (A, B) between its ridges (b, O) by means of the gap-forming ridges (a, c) of the two adjacent conveyor shafts (1 and 3), with the said flanks (A, B) being cleanable again from the free-flowing material by means of the ridges (O) of the two adjacent conveyor shafts (1 and 2) spaced from the bore wall (1, 2, 3) by a clearance in at least one further rotational position of the conveyor shaft.

The invention relates to a mixing device for a twin-screw extruder, in particular a twin-screw extruder rotating in the opposite direction, comprising a first screw and a second screw, for mixing a melt flow in a screw antechamber, wherein the first screw has an extension in the form of a mixing screw tip connected to the first screw in a fixed manner, and a first melt channel, into which the first screw feeds, is arranged in a flow-connected manner via an elongated slot with a second melt channel, into which the second screw feeds.

High thermal transfer, hollow core extrusion screws (50, 52, 124, 126, 190) include elongated hollow core shafts (54, 128, 130, 192) equipped with helical fighting (56, 132, 134, 194) along the lengths thereof. The fighting (132, 134, 194) may also be of hollow construction which communicates with the hollow core shafts (54, 128, 130, 192). Structure (88, 90) is provided for delivery of heat exchange media (e.g., steam) into the hollow core shafts (54, 128, 130, 192) and the hollow fighting (132, 134, 194). The fighting (56, 132, 134, 194) also includes a forward, reverse pitch section (64, 162, 216). The extrusion screws (50, 52, 124, 126, 190) are designed to be used as complemental pairs as a part of twin screw processing devices (20), and are designed to impart high levels of thermal energy into materials being processed in the devices (20), without adding additional moisture.