The kneading apparatus 1 includes a casing 2, a pair of elongated screws 4a, 4b rotatably provided in the casing 2. The screws 4a, 4b are arranged parallel and horizontally with respect to one another. The casing 2 has a main body 20 and a screw container 3 provided in the casing 2. The screw container 3 defines a kneading section 30 therein. The screw 4a includes a screw axis 41 having an outer periphery, a first screw member 42 provided on the outer periphery of the screw axis 41 and a kneading member 43 provided on the outer periphery of the screw axis 41. The first screw member 42 and kneading member 43 are provided in the kneading section 30. The screw 4a, the first screw member 42 and the kneading member 43 respectively have core portions 411, 412, 413 having a surface and outer layers 45 respectively provided on the surfaces of the core portions 411, 412, 413. The screw container 3 and the outer layers 45 are constituted of a nonmetallic material.

An extruder is disclosed, and more particularly, to an integrated single screw extruder and a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The integrated extruder includes a first barrel assembly and a second barrel assembly. The integrated extruder further includes a first screw having a first threaded portion and a second threaded portion. The first threaded portion is housed within the first barrel assembly and is configured to provide upstream material processing. The second threaded portion is housed within the second barrel assembly and is configured to provide downstream material processing. The integrated extruder further includes a second screw having a non-threaded shaft portion and a threaded portion. The threaded portion of the second screw is housed within the second barrel assembly and is configured to provide the downstream material processing with the second threaded portion of the first screw.

A continuous kneading device (1) includes a pair of kneading rotors (3), being capable of increasing mesh between the kneading rotors (3) while suppressing a kneading load applied to the kneading rotors (3). The continuous kneading device (1) includes a barrel (2) and a pair of kneading rotors (3) housed in the barrel (2) and rotating in mesh in directions different from each other. Each kneading rotor (3) includes a plurality of kneading flights (11, 15) for kneading a material supplied into the barrel (2). The kneading flights (11, 15) and respective portions of the barrel (2) housing the kneading flights (11, 15) respectively configure a plurality of kneading sections aligned axially of the kneading rotors (3). The material is fed axially from the upstream kneading section to the downstream kneading section to be sequentially kneaded. The kneading flight (15) constituting the downstream kneading section has a rotational outer diameter (D2) larger than a rotational outer diameter (D1) of the kneading flight (11) constituting the upstream kneading section.

An improved rotary head extruder incorporates a twin auger system, in lieu of the typically used single auger, to create random extruded products having a density within the range of about 3.0 to about 6.0 lbs/cu ft. Extrusion using the rotary die system of a rotary head extruder together with the twin auger system allows for a wide variety of fine materials to be successfully introduced into and conveyed within a rotary head extruder to the die assembly, where the materials are cooked to form random extruded products. A transition piece at the downstream end of the augers allows for continuous, uniform flow to the die assembly, where cooking takes place. The random extruded products incorporate formulations with various ingredients aside from the typically used corn meal formulations, having different tastes and nutritional benefits while maintaining the desired bulk density, texture, and crunch of random extruded products.

An extruder is disclosed, and more particularly, to an integrated single screw extruder and a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The integrated extruder includes a first barrel assembly and a second barrel assembly. The integrated extruder further includes a first screw having a first threaded portion and a second threaded portion. The first threaded portion is housed within the first barrel assembly and is configured to provide upstream material processing. The second threaded portion is housed within the second barrel assembly and is configured to provide downstream material processing. The integrated extruder further includes a second screw having a non-threaded shaft portion and a threaded portion. The threaded portion of the second screw is housed within the second barrel assembly and is configured to provide the downstream material processing with the second threaded portion of the first screw.

The application relates to a plasticizing unit with a cylinder and a screw that is rotatably mounted in the cylinder and has a screw section which is designed as a shearing section and in which a blocking web encircling the screw core in a helical manner and a main screw thread enclosed by the blocking web are provided. A shearing web runs in the main screw thread parallel to the blocking web at a lower height than the blocking web. In this manner, two screw threads are produced which run parallel to each other and are separated by the shearing web. The threads are designed in the form of wave screw threads. Each wave screw thread is equipped with one or more wave peaks with a surface which is designed in the form of a plateau and forms a wave peak shearing surface, wherein the wave peak shearing surface is located at the same height as the surface of the shearing web in the region. The shearing web surface section which lies in the region of a wave peak shearing surface constitutes a shearing web sharing surface. A wave peak shearing surface and a shearing web shearing surface together form a total shearing surface. A specified total shearing surface together with the inner wall of the cylinder forms a shearing gap in accordance with a shearing gap size specified for the total shearing surface.

Provided are an acquisition unit that acquires appearance data indicating an appearance of the plurality of screw pieces aligned to constitute the two screws or of the two screws; and an arithmetic unit that calculates a difference between the plurality of screw pieces that constitute a first screw of the screws and the plurality of screw pieces that constitute a second screw of the screws, based on the acquired appearance data for detecting an assembly error of the screw pieces for the screws.

A multi-screw extruder includes a drive mechanism operable to output a torque through a drive shaft, a plurality of extruder screws each operably coupled to the drive shaft to rotate in response to the torque, each of the extruder screws and including a shaft and a thread, an elongated barrel body defining a plurality of isolated screw compartments extending therethrough and each receiving one of the plurality of extruder screws therein, each screw compartment isolated from each of the other screw compartments along a length of the barrel body, a heater substantially circumscribing each of the screw compartments and operable to provide a heat flux into each of the screw compartments, a common collection chamber in fluid communication with each screw compartment, and a nozzle in fluid communication with the common collection chamber including a material outlet through which a molten printing material may be discharged from the extruder.

A method of making twisted collets includes providing a composition that incudes corn meal, feeding the composition into a single barrel that has more than one rotatable auger, and conveying the composition toward a die assembly through the more than one rotatable auger and through a transition piece having an interior flow path beginning adjacent to a downstream end of the augers and diverging to a wide output end with the die assembly comprising a stator and a rotor with a die gap there between, wherein the stator comprises a stator head downstream of the more than one rotatable auger and a stationary plate surrounding the output end of the transition piece and wherein the rotor is a rotatable plate downstream from the stator, the wide output end of the transition piece in communication with the stationary plate.

A biaxial continuous kneading extrusion device (10) includes a biaxial kneading feeder (16) including two passage sections (11, 12) arranged in parallel in a state of communication with each other, and first and second kneading feed shafts (14, 15) rotatably arranged in the two passage sections, respectively, to knead a supplied material and a uniaxial screw section including a single passage section that receives the material fed out from the biaxial kneading feeder, and a separate screw shaft rotatably disposed in the single passage section to extrude the material. In each of the first and second kneading feed shafts, a mixing rotor is formed in at least one section in an axial direction, a maximum outer diameter section is formed in a section of an outer periphery of the mixing rotor, and a chip clearance is formed between the maximum outer diameter section and inner walls of the passage sections.