Patent classifications
B29C48/685
Extrusion equipment
Present invention is related to an extrusion equipment for processing a fibre composite. The extrusion equipment comprises a decompression and a melt tank arranged and operated vertically along with the direction of gravity. The melt tank comprises a melt tank impregnation section and a melt tank control section with a melt tank cavity as a channel condition defined within. The channel has its inner diameter or passage gradually decreased from top to bottom. The extrusion equipment provided by the present invention is configured in the direction of gravity for processing the melted thermoplastic resin and the fibre vertically for avoiding fibre fracture or breakage and improving the quality of the final products. As the melted plastic is processed vertically along with the gravity, the melted plastic could transfer or pass through the channel quickly without resulting decomposition due to the high heat and the long retention time in the cavity.
SINGLE-SHAFT EXTRUDER AND USE OF A SINGLE-SHAFT EXTRUDER, AND METHOD FOR ALTERING MORPHOLOGY OF A SUPERABSORBENT POLYMER, SPECIFICALLY AN SAP POLYMER GEL, USING A SINGLE-SHAFT EXTRUDER
A single-screw extruder for changing a morphology of superabsorbent polymer gel. The single-screw extruder has an input aperture, a channel, a screw and an output aperture. The screw in the invention has a first pitch value of a pitch of the screw flights along the conveying zone of the channel and, following in conveying direction, has a second pitch value of the pitch of the screw flights along the conveying zone of the channel, where the second pitch value is smaller than the first pitch value.
SINGLE-SHAFT EXTRUDER AND USE OF A SINGLE-SHAFT EXTRUDER, AND METHOD FOR ALTERING MORPHOLOGY OF A SUPERABSORBENT POLYMER GEL USING A SINGLE-SHAFT EXTRUDER
A single-screw extruder for changing a morphology of a superabsorbent polymer, specifically a polymer gel. The single-screw extruder has an input aperture, a channel, a screw and an output aperture. The screw has a pitch value of a pitch of the screw flights along the conveying zone of the channel, where the channel has a mixing-element arrangement with at least one mixing element which protrudes into the channel of the single-screw extruder and which is configured for the mixing of the SAP polymer gel.
Volume pulsed deformation plasticating and conveying method and device by eccentric rotor
The present invention relates to a volume pulsed deformation plasticating and conveying method and device by an eccentric rotor. The rotation of the eccentric rotor and the rolling of the rotor in the inner cavity of a stator during constant reverse revolutions cause the volume of the material between the eccentric rotor and the stator to periodically change alternatively along the axial direction and the radial direction of the stator, thereby enabling the volume pulsed deformation plasticating and conveying of the material. The volume pulsed deformation plasticating and conveying device consists of a stator, of which the inner cavity comprises multiple alternatingly disposed spiral segments and straight segments, and an eccentric rotor comprising multiple alternatingly disposed eccentric spiral segments and eccentric straight segments. The eccentric rotor is disposed in the inner cavity of the stator. The eccentric spiral segments and the eccentric straight segments of the eccentric rotor correspond one-to-one with the spiral segments and straight segments of the stator. The present invention can be used as the extruding system of an extruder or be combined with different plunger injection units to form a plasticating injection device of an injection molding machine. The present invention has a short thermo-mechanical distance for the materials, low energy consumption, and wide adaptability.
Double-bladed worm shaft for a mixing and kneading machine, wherein each of the blade elements has an elliptic, oval, or biconvex outer peripheral surface in the top view
A worm shaft for a mixing and kneading machine particularly for continual processing having a shaft bar, on the circumferential surface of which blade elements are arranged to be spaced apart from one another extending outwards from the circumferential surface of the shaft bar, wherein the blade elements are arranged on the circumferential surface of the shaft bar, at least in one section extending in the axial direction of the worm shaft, in two rows extending in the axial direction of the worm shaft, and wherein each of the blade elements of the at least one section extending in the axial direction of the worm shaft has an elliptic, oval, or biconvex outer peripheral surface in the top view.
Screw, extruder and extrusion method
A screw has a spiral blade for extruding and kneading a high-silica plastic elastomer containing not less than 100 phr of silica. The screw has a first section located on the most downstream side in the extrusion direction and provided with a barrier extending between the adjacent spiral blade threads, while inclining with respect to the screw axial direction. The length of the barrier is 1.5 to 3.0 times the lead length of the spiral blade in the first section. The height of the barrier is 2 to 10 mm lower than the height of the spiral blade. The barrier thickness is 0.9 to 3.0 times the height difference between the spiral blade and barrier.
VOLUME PULSED DEFORMATION PLASTICATING AND CONVEYING METHOD AND DEVICE BY ECCENTRIC ROTOR
The present invention relates to a volume pulsed deformation plasticating and conveying method and device by an eccentric rotor. The rotation of the eccentric rotor and the rolling of the rotor in the inner cavity of a stator during constant reverse revolutions cause the volume of the material between the eccentric rotor and the stator to periodically change alternatively along the axial direction and the radial direction of the stator, thereby enabling the volume pulsed deformation plasticating and conveying of the material. The volume pulsed deformation plasticating and conveying device consists of a stator, of which the inner cavity comprises multiple alternatingly disposed spiral segments and straight segments, and an eccentric rotor comprising multiple alternatingly disposed eccentric spiral segments and eccentric straight segments. The eccentric rotor is disposed in the inner cavity of the stator. The eccentric spiral segments and the eccentric straight segments of the eccentric rotor correspond one-to-one with the spiral segments and straight segments of the stator. The present invention can be used as the extruding system of an extruder or be combined with different plunger injection units to form a plasticating injection device of an injection molding machine. The present invention has a short thermo-mechanical distance for the materials, low energy consumption, and wide adaptability.
Rubber extrusion device
The present invention can save space. A rubber extrusion device (1) containing a rubber extruder (2) for kneading rubber and extruding same from a discharge port (7), and a gear pump (3) connected to the discharge port (7) of the rubber extruder (2). The rubber extruder (2) has a cylinder part (4), which houses a rubber extrusion screw (5), above the floor surface on which the rubber extruder (2) is placed. The gear pump (3) contains an electric motor (8), a decelerator (9) linked to the electric motor (8), and a gear pump main body (10) linked to the decelerator (9). A pair of gears (11) which meshes with one another is installed in the gear pump main body (10). The electric motor (8) and the decelerator (9) are disposed in a space below the gear pump main body (10) or the cylinder part (4). Moreover, the output shaft (9b) of the decelerator and one of the gears (11) are linked by means of a wrapping transmission means.
Asymmetrical three-blade screw-type shaft for a mixing and kneading machine
A worm shaft for a mixing and kneading machine in particular for continuous preparation processes, comprising a shaft rod, on the circumferential surface of which blade elements are arranged which are spaced apart from one another and which extend outward from the circumferential surface of the shaft rod, wherein the blade elements are arranged on the shaft rod, at least in one section extending in the axial direction of the worm shaft, in three rows extending in the axial direction of the worm shaft, wherein at least one of the blade elements of one of the rows is different from one of the blade elements of one of the other rows, and/or the rows of blade elements, viewed in cross-section of the shaft rod, are distributed irregularly over the circumference defined by the outer circumferential surface of the shaft rod, and wherein the angular distance between the midpoints M of the outer circumferential surfaces of the blade elements on the circumferential surface of the shaft rod of adjacent rows differs between at least two of the three rows of the at least other two rows, and including wherein, for example, each of the blade elements of the at least one section extending in the axial direction of the worm shaft has a longitudinal extension which extends in an angle of 45 to 135 to the axial direction of the worm shaft.
Extrusion method and apparatus
Improvements in the extrusion of thermohardenable materials are achieved by cooling the material in the initial zone of the extruder and reducing residence time by use of a prescribed length to diameter ratio and screw speed, particularly useful for intermittent application during robotically controlled mass production.