B29C48/914

Heat-Stable, Biaxially Oriented, Polypropylene Films

In one example embodiment, disclosed is a biaxially oriented multilayer film, which may include a first tie layer and a second tie layer, wherein each has an inside surface and an outside surface. The film's core layer may consist of: (i) at least 50 wt. % high-crystalline polypropylene; (ii) both cyclic olefin copolymer and polypropylene homopolymer, or, polypropylene heterophasic copolymer; (iii) and, optionally, additives, wherein the core layer is between the inside surface of the first tie layer and the inside surface of the second tie layer. The film may also include a first skin layer on the outside surface of the first tie layer and a second skin layer on the outside surface of the second tie layer, wherein shrinkage is less than 3.5% in a transverse direction for the biaxially oriented multilayer film after subjecting the biaxially oriented multilayer film to 135° C. for 7 min at 1 atm.

MANUFACTURING METHOD AND MANUFACTURING APPARATUS FOR LAMINATE
20220001659 · 2022-01-06 ·

A manufacturing method including a first conveying step of conveying the sheet in a lateral or oblique lateral direction along a sheet pass line below the discharge port; a receiving step of receiving a tip part of the film raw material with the sheet on the sheet pass line, the tip part being discharged and hanging down from the discharge port; a second conveying step of conveying the sheet and the film raw material after the tip part overlaps the sheet on the sheet pass line, the second conveying step conveying the sheet and the film raw material in a mutually overlapping state along the sheet pass line; and an introducing step of introducing the sheet and the film raw material in the mutually overlapping state to the joining part from the sheet pass line.

Casting apparatus for manufacturing polymer film

A film casting apparatus includes a die which has a non-zero angled discharge direction relative to a horizontal plane. A chill roll is positioned downstream of the die. A film displacement device is positioned proximate to the chill roll and is configured to position the molten polymer on the chill roll and establish the thickness of the film. The non-zero discharge angle is of a predetermined magnitude to gravity assist delivery of the molten polymer to the chill roll. The chill roll is positioned to gravity support the polymer film along a first length of a first side of the polymer film. A first polishing roll is positioned downstream of the chill roll and engages and cools a second length of a second side of the polymer film which is opposite the first side. The first length is substantially equal to the second length.

METHOD AND DEVICE FOR PRODUCING A MELT AND/OR PLASTIC FILM

A method and device for producing a monoaxially or biaxially stretched plastic film are disclosed in which in the intermediate space (Z) tapering in a wedge shape to the contact line between the melt film or plastic film and the roller jacket spaced apart therefrom or the roller surface spaced apart therefrom of the cooling roller, at least one device for preventing precipitation of condensate (K) in the intermediate space (Z) is used and is designed such that precipitation of condensate (a) on the underside of the melt film or plastic film facing the roller jacket (9) or on the roller jacket of the cooling roller is prevented, and/or a condensate (K) which has precipitated there evaporates or vaporises, and/or condensate disposed in the intermediate space is transported away, suctioned off, or blown out and/or runs out to the side.

IMPROVED MULTILAYER POROUS MEMBRANES AND METHODS OF MAKING THE SAME
20230294387 · 2023-09-21 ·

A multilayer membrane comprising at least two co-extruded layers where the two co-extruded layer contain different polymers and one of the two co-extruded layers contains an extrusion additive. Examples of useful extrusion additives may include a nucleating agent or a pore-forming particulate. A method for making the membrane is also disclosed. Using an extrusion additive when co-extruding two different polymers avoids some of the drawbacks associated with processes involving the co-extrusion of different polymers, particularly processes where a co-extruded non-porous precursor is later stretched to form pores. For example, the drawback of lower permeability, difficulty to make lower Gurley, and splittiness may be improved.

POLYESTER FILMS AND DEVICES CONTAINING THEM

A thermoformable biaxially oriented coextruded polyester film comprising a copolyester base layer B, a first polyester outer layer A1 and a second polyester outer layer A2, wherein said outer layers are disposed on opposite surfaces of said base layer, and wherein:

(i) said base layer B comprises a copolyester derived from terephthalic acid (TA) and a second aromatic dicarboxylic acid and one or more diol(s), wherein said second aromatic dicarboxylic acid is present in the copolyester in an amount of from about 5 to about 20 mol % of the acid fraction of the copolyester;

(ii) the polyester of each of said outer layers A1 and A2 is selected from polyethylene terephthalate (PET); and

(iii) the thickness of the base layer constitutes at least 90% of the total thickness of the coextruded multi-layer polyester film.

Cooling apparatus and method for cooling a continuous strip

The invention relates to a cooling apparatus and a method for cooling a continuous strip, wherein the cooling apparatus comprises a cooling drum and a guiding device for guiding the strip in a plurality of windings around the cooling drum, wherein the guiding device comprises first and second guiding elements, wherein each one of the first guiding elements forms a set with one of the second guiding elements, wherein the first guiding element of the set receives the strip from a first winding in a first winding direction and directs the strip in a first transition direction towards the second guiding element which receives the strip in a second transition direction and directs the strip into a consecutive winding in a second winding direction, wherein the first transition direction is different from the first winding direction and the second transition direction is different from the second winding direction.

Low weight modular carpet components and methods of making the same

A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

Polypropylene film, metal film laminated film using same, and film capacitor

A polypropylene film has an excellent long-term operating reliability in a high temperature environment when used in a high-voltage capacitor, which is suitable for use in such capacitor applications and the like, and which has an excellent structural stability to heat; and a metal film-laminated film and a film capacitor including the same. The polypropylene film, wherein the relationship between the sum (E′135 (MD+TD)) of the storage moduli in the machine direction and the transverse direction of the film, as determined by solid viscoelasticity measurement at 135° C., and the sum (E′125(MD+TD)) of the storage moduli, as determined by solid viscoelasticity measurement at 125° C., satisfies formula (1):
E′135(MD+TD)/E′125(MD+TD)>0.7  (1).

Heat-stable, biaxially oriented, polypropylene films

In one example embodiment, disclosed is a biaxially oriented multilayer film, which may include a first tie layer and a second tie layer, wherein each has an inside surface and an outside surface. The film's core layer may consist of: (i) at least 50 wt. % high-crystalline polypropylene; (ii) both cyclic olefin copolymer and polypropylene homopolymer, or, polypropylene heterophasic copolymer; (iii) and, optionally, additives, wherein the core layer is between the inside surface of the first tie layer and the inside surface of the second tie layer. The film may also include a first skin layer on the outside surface of the first tie layer and a second skin layer on the outside surface of the second tie layer, wherein shrinkage is less than 3.5% in a transverse direction for the biaxially oriented multilayer film after subjecting the biaxially oriented multilayer film to 135° C. for 7 min at 1 atm.