Process to produce containers out of preforms, in which the preform is inserted in a form-filling station, molded and filled in this station. Gas, which remains in the head space after the end of the filling process, is replaced by a purge gas, and a form-filling machine is provided to produce and to fill containers made of preforms.

A method of forming a container, the method comprising the steps of: providing an injection moulded preform composed of a biaxially-orientable thermoplastic material, the preform being substantially planar and having a peripheral edge and a central portion; clamping at least a portion of the peripheral edge of the preform in a frame; heating the preform; stretch blow moulding the heated preform, clamped with the frame, within a mould cavity defined by a first female mould to form an intermediate article having a bottom wall and an annular sidewall beneath an upper edge clamped within the frame, the stretch blow moulding step using a stretch rod to engage an inner side of at least the central portion of the preform and axially to stretch at least a part of the central portion of the preform prior to blowing a pressurized gas against the inner side which urges the opposite side of the preform radially outwardly against the mould; and shrinking the intermediate article, clamped with the frame, onto a second male mould to form a container having a bottom wall, defining a base, and an annular sidewall, defining a body portion, beneath the upper edge clamped within the frame, the container comprising biaxially oriented thermoplastic material in the annular sidewall and at least an outer portion of the bottom wall. Also disclosed is a wide mouth container which may be formed by the method.

A syringe for use in pressurized injection of a fluid is provided herein. The syringe includes a syringe barrel comprising a polymeric material having undergone expansion by stretch blow molding and by compression molding of an inner diameter of the barrel with a core member. In certain configurations of the syringe barrel, the stretch blow molding is provided through a nozzle of the syringe. Similarly, according to a further embodiment, a syringe for use in pressurized injection of a fluid is provided. The syringe includes a syringe barrel comprising a polymeric material having undergone expansion by stretch blow molding and by shrinking an inner diameter of the syringe barrel about a core member.

Provided is a stretching rod for a molding unit for manufacturing a container from a preform and a method for manufacturing a container by stretch blow-molding. The stretching rod extends longitudinally, parallel to a main axis Y, and comprises a body of cylindrical or tubular form, a distal end in the extension of said body, at least one internal channel to allow the circulation of a cooling gas to said distal end, a flat situated at the distal end of the stretching rod, an end-fitting protruding from said flat and a plurality of orifices, said orifices being fluidically connected with said internal channel and being distributed around said end-fitting on said flat. The rod can include an annular skirt in the extension of said body, at said distal end, said skirt having a height less than the height of said end-fitting.

A method of forming a blow molded container in the form of a tub, the method comprising the steps of: providing an injection molded preform composed of a biaxially-orientable thermoplastic material, the preform being substantially planar; heating the preform; and stretch blow molding the heated preform within a mold cavity to form a tub having a bottom wall and an annular sidewall having an upper edge, the tub comprising biaxially oriented thermoplastic material in the annular sidewall and at least an outer portion of the bottom wall, the stretch blow molding step using at least one stretch rod to engage an inner side of the preform and axially to stretch at least a part of the preform prior to blowing a pressurized gas against the inner side which urges the opposite side of the preform radially outwardly against the mold.

Disclosed is a method for cooling heated molds from a machine for molding containers from thermoplastic material by stretch-blow molding hot preforms using at least one pressurized fluid. The cooling method includes, in order to cool the molds, at least one cooling step that involves selectively feeding at least one cooling fluid into the molding cavity of at least some of the molding units that, after the carousel has been stopped in order to immobilize the molding units at least during the cooling step, are located in a predetermined cooling region in which the molding units are in a closed position.

Disclosed is a method for cooling heated molds from a machine for molding containers from thermoplastic material by stretch-blow molding hot preforms using at least one pressurized fluid. The cooling method includes, in order to cool the molds, at least one cooling step that involves selectively feeding at least one cooling fluid into the molding cavity of at least some of the molding units that, after the carousel has been stopped in order to immobilize the molding units at least during the cooling step, are located in a predetermined cooling region in which the molding units are in a closed position.

An apparatus and method for forming a plastic container is provided. The method includes disposing a preform into a primary mold cavity and applying pressurized air to urge the preform to conform to the shape of the primary mold cavity to form a primary article. The primary article is then permitted to shrink to a predetermined volume. The method can further include exposing the primary article to an internal vacuum to facilitate shrinking to a predetermined volume. The method further includes disposing the primary article into a second mold cavity and applying pressurized air to urge the primary article to conform to the second mold cavity to form an intermediate article. Finally, at least a portion of the intermediate article is trimmed off to form a final container.

Systems and methods for making a reduced material container are provided that hold a preform adjacent to an open end of the preform, stretch the preform, close a mold about the stretched preform to form a truncated preform, and introduce a pressurized fluid into the truncated preform to expand the truncated preform and form the reduced material container. A stretch rod can be inserted into the preform to mechanically stretching the preform. The mold accepts the preform at a first end thereof, has an open state and a closed state, and the closed state forms a cavity defining an internal surface having a second end located remotely from the first end. A first length is defined by a distance between the first end and the second end, the stretch rod mechanically stretching the preform to a second length, the second length being greater than the first length.

The invention relates to a preform for producing a plastic container in a 2-stage stretch blow molding method, said preform having a preform body that extends along a central axis and that comprises: a first end a second end that lies opposite the first end, wherein the first end is closed and a neck part with a pouring opening adjoins the second end; and an inner wall that delimits an interior of the preform. Along a length of at least 30 mm of the interior, every point of the inner wall is at a distance of less than 3.5 mm from the central axis. Also disclosed are a suitable method and a device for producing such a preform.