A method for generating print images for additive manufacturing includes: accessing a part model; accessing a set of dimensional tolerances for the part model; and segmenting the part model into a set of model layers. The method also includes, and, for each model layer: detecting an edge in the model layer; assigning a dimensional tolerance to the edge; defining an outer exposure shell inset from the edge by an erosion distance inversely proportional to a width of the dimensional tolerance; defining an inner exposure shell inset from the outer exposure shell and scheduled for exposure separately from the outer exposure shell; defining an a outer exposure energy proportional to the width of the dimensional tolerance and assigned to the outer exposure shell; and defining an inner exposure energy greater than the outer exposure energy and assigned to the inner exposure shell.

A device and method of forming a three-dimensional component includes filling a reservoir (26) with a volume of curable resin (30), the resin configured to undergo a first reaction to form a first product when exposed to light (42) of a first wavelength and to undergo a second reaction to form a second product when exposed to light (62) of a second wavelength. The presence of the first and second products at a common location in the resin causes a third reaction that results in a solid polymer at the common location. The method further includes directing a first light source (34) of the first wavelength into the reservoir, directing a second light source (54) of the second wavelength into the reservoir such that the first and second light sources intersect at a first predetermined location (78) within the reservoir, and allowing the third reaction to form the solid polymer at the first predetermined location.

A device and method of forming a three-dimensional component includes filling a reservoir (26) with a volume of curable resin (30), the resin configured to undergo a first reaction to form a first product when exposed to light (42) of a first wavelength and to undergo a second reaction to form a second product when exposed to light (62) of a second wavelength. The presence of the first and second products at a common location in the resin causes a third reaction that results in a solid polymer at the common location. The method further includes directing a first light source (34) of the first wavelength into the reservoir, directing a second light source (54) of the second wavelength into the reservoir such that the first and second light sources intersect at a first predetermined location (78) within the reservoir, and allowing the third reaction to form the solid polymer at the first predetermined location.

The invention relates to a method for processing an optically reactive material, comprising: providing a starting material (3), which is optically reactive and fills a working volume (2); and optically processing the starting material (3) in the working volume (2) by means of irradiation of light of a first wavelength and of a second wavelength, wherein the light of the first wavelength and of the second wavelength is provided by a lighting device and at least one material property of the starting material is changed by means of the optical processing and the optical processing comprises the following: irradiating a first partial layer volume of the working volume (2) filled with the starting material (3) using the light of the first wavelength; irradiating the first partial layer volume of the working volume (2) using the light of the second wavelength, wherein the light of the second wavelength is projected into the working volume (2) by means of a projection device (7) capturing only the first partial layer volume wholly or partially; irradiating a second partial layer volume of the working volume (2) filled with the starting material (3), which is different from the first partial layer volume, using the light of the first wavelength; irradiating the second partial layer volume of the working volume (2) using the light of the second wavelength, wherein the light of the second wavelength is projected into the working volume (2) by means of the projection device (7) capturing only the second partial layer volume wholly or partially; and repeating the preceding steps for layer-by-layer optical processing of the starting material (3) in the working volume (2) until a volume of the starting material (3) to be processed, which captures the working volume (2) wholly or partially, is optically processed. Furthermore, a device for processing an optically reactive material is provided.

The invention relates to a method for processing an optically reactive material, comprising: providing a starting material (3), which is optically reactive and fills a working volume (2); and optically processing the starting material (3) in the working volume (2) by means of irradiation of light of a first wavelength and of a second wavelength, wherein the light of the first wavelength and of the second wavelength is provided by a lighting device and at least one material property of the starting material is changed by means of the optical processing and the optical processing comprises the following: irradiating a first partial layer volume of the working volume (2) filled with the starting material (3) using the light of the first wavelength; irradiating the first partial layer volume of the working volume (2) using the light of the second wavelength, wherein the light of the second wavelength is projected into the working volume (2) by means of a projection device (7) capturing only the first partial layer volume wholly or partially; irradiating a second partial layer volume of the working volume (2) filled with the starting material (3), which is different from the first partial layer volume, using the light of the first wavelength; irradiating the second partial layer volume of the working volume (2) using the light of the second wavelength, wherein the light of the second wavelength is projected into the working volume (2) by means of the projection device (7) capturing only the second partial layer volume wholly or partially; and repeating the preceding steps for layer-by-layer optical processing of the starting material (3) in the working volume (2) until a volume of the starting material (3) to be processed, which captures the working volume (2) wholly or partially, is optically processed. Furthermore, a device for processing an optically reactive material is provided.

Materials and methods for cell-mimetics having mechanical properties of biological neural axons are provided. A cell-mimetic device includes an array of fibers comprised of hexanediol diacrylate (HDDA) or an HDDA derivative, and at least one derivative of polyethylene glycol (PEG) selected from the group consisting of: PEG-acrylate, PEG-diacrylate, and any multi-arm PEG-acrylate.

Materials and methods for cell-mimetics having mechanical properties of biological neural axons are provided. A cell-mimetic device includes an array of fibers comprised of hexanediol diacrylate (HDDA) or an HDDA derivative, and at least one derivative of polyethylene glycol (PEG) selected from the group consisting of: PEG-acrylate, PEG-diacrylate, and any multi-arm PEG-acrylate.

A method for preparing a pair of personalized three-dimensional (3D) printing medical isolation goggles includes the steps of S1: establishing a medical isolation goggles matrix; S2: acquiring the facial data of a user; S3: establishing a personalized medical isolation goggles model; S4: performing additive manufacturing, wherein a pair of medical isolation goggles is provided with high personalized fitness and high breathability for patients with eye diseases such as conjunctivitis, virus-susceptible patients, front-line clinical medical workers and related workers, and the compression damage to the face caused by the wearing of the medical isolation goggles for a long time is reduced in terms of fitness and comfort, where the medical isolation goggles are manufactured in a mode of additive manufacturing, small-batch rapid production can be performed after data merging, and a large number of processes and costs are reduced in the production cycle.

A method for preparing a pair of personalized three-dimensional (3D) printing medical isolation goggles includes the steps of S1: establishing a medical isolation goggles matrix; S2: acquiring the facial data of a user; S3: establishing a personalized medical isolation goggles model; S4: performing additive manufacturing, wherein a pair of medical isolation goggles is provided with high personalized fitness and high breathability for patients with eye diseases such as conjunctivitis, virus-susceptible patients, front-line clinical medical workers and related workers, and the compression damage to the face caused by the wearing of the medical isolation goggles for a long time is reduced in terms of fitness and comfort, where the medical isolation goggles are manufactured in a mode of additive manufacturing, small-batch rapid production can be performed after data merging, and a large number of processes and costs are reduced in the production cycle.

This patent application claims the use of directed energy in the form of electronically scanned ion beams to form plastic parts by selectively curing commodity or engineering resin in the shape of the part. Polymerization is limited to the vicinity of the controlled Bragg-peak of the ion beam (i.e., where linear energy transfer is maximized), if necessary, by the use of chemical polymerization inhibitors or conditions that inhibit polymerization.