A method for joining at least two joining partners includes performing a plurality of ultrasonic joining operations in direct succession, wherein performing an individual ultrasonic joining operation includes, with a second joining tool, applying pressure to a second joining partner arranged adjacent to a first joining partner, thereby pressing the second joining partner against the first joining partner, and, with the second joining tool, applying high-frequency ultrasonic vibrations to the joining partners. The method further includes, during at least one intermediate time interval between two directly successive ultrasonic joining operations, at least one of actively cooling and heating the second joining tool.

An adhesive agent for high-frequency dielectric heating at least contains a thermoplastic resin and a dielectric filler that generates heat upon application of a high-frequency electric field. The thermoplastic resin at least contains a first thermoplastic resin and a second thermoplastic resin. The thermoplastic resin is a silane-modified thermoplastic resin. The second thermoplastic resin is a thermoplastic resin that is not silane-modified.

The method of manufacturing a magnetic rotor unit comprises providing a composite magnetic rotor body. The composite magnetic rotor body comprises magnetic particles dispersed in a polymer resin. The composite magnetic rotor body has a hole. The method further comprises inserting a shaft into the hole. The outer diameter of the shaft corresponds to the inner diameter of the hole. The method further comprises heating of the shaft. By heating the shaft, the elevated temperature of the shaft surface preferentially induces the polymer resin from an inner surface of the hole to exude or sweat on to the shaft surface, so as to provide a bonding layer between the magnetic rotor body and the shaft. An apparatus for such manufacture, and a magnetic rotor unit manufactured by such method, are also provided. Such rotor units have wide application, and may for example be used in sensors, electromagnetic generators, pulse generators, motors, magnetic brakes and magnetic couplings.

The method of manufacturing a magnetic rotor unit comprises providing a composite magnetic rotor body. The composite magnetic rotor body comprises magnetic particles dispersed in a polymer resin. The composite magnetic rotor body has a hole. The method further comprises inserting a shaft into the hole. The outer diameter of the shaft corresponds to the inner diameter of the hole. The method further comprises heating of the shaft. By heating the shaft, the elevated temperature of the shaft surface preferentially induces the polymer resin from an inner surface of the hole to exude or sweat on to the shaft surface, so as to provide a bonding layer between the magnetic rotor body and the shaft. An apparatus for such manufacture, and a magnetic rotor unit manufactured by such method, are also provided. Such rotor units have wide application, and may for example be used in sensors, electromagnetic generators, pulse generators, motors, magnetic brakes and magnetic couplings.

A method for welding at least two parts including a thermoplastic material and having respective surfaces to be welded, including: inserting an insert between the surfaces to be welded of the two parts; generating heat via the insert; wherein the insert moves in relation to the parts to be welded in a welding direction. Also, an installation adapted for implementation of the method.

A method for welding at least two parts including a thermoplastic material and having respective surfaces to be welded, including: inserting an insert between the surfaces to be welded of the two parts; generating heat via the insert; wherein the insert moves in relation to the parts to be welded in a welding direction. Also, an installation adapted for implementation of the method.

Adhesive bondlines in a cell-based structural array are thermally cured using tooling blocks inserted into the cells. The tooling blocks have embedded susceptors that are inductively heated by an alternating electromagnetic field generated by an electromagnet.

Adhesive bondlines in a cell-based structural array are thermally cured using tooling blocks inserted into the cells. The tooling blocks have embedded susceptors that are inductively heated by an alternating electromagnetic field generated by an electromagnet.

A system for manufacturing a rotor blade comprises a first tooling, positioned at a factory location and configured to assemble a first blade module, comprising a first-module skin and a first-module spar, each comprising a first thermoplastic polymer and a first reinforcement material. The system also comprises a second tooling, configured to assemble a second blade module, comprising a second-module skin and a second-module spar, each comprising a second thermoplastic polymer and a second reinforcement material. The system further comprises a first support, positioned at a field location and configured to receive the first blade module, and a second support, positioned at the field location and configured to receive the second blade module. The system also comprises a spar welding assembly, positioned at the field location and configured to join the first-module spar with the second-module spar.

A method of induction welding a first carbon fiber thermoplastic composite (TPC) to a second carbon fiber thermoplastic composite (TPC) using an induction coil includes aligning the first TPC with the second TPC to form a weld interface area, flexing a heat sink onto a surface of the first TPC between the weld interface area and the induction coil, and inductively heating the weld interface area with the induction coil.