B29C66/114

Systems and methods for coupling composite panels

A system and a method for securing a first composite panel to a second composite panel include a latch assembly having one or more latches. The latch assembly is configured to be secured to one of the first composite panel or the second composite panel. One or more strikes are configured to retain at least a portion of the one or more latches. The one or more strikes are configured to be secured to the other of the first composite panel or the second composite panel.

Lighting device and method for joining a lighting device
11754249 · 2023-09-12 · ·

A lighting device for a vehicle, comprising a housing, an illuminant arranged in the housing and comprising a light panel for the passage of light generable by the illuminant, wherein a frame is provided, which is molded onto the light panel at least on the edge side in an at least sectionally circumferential fashion using a plastic injection molding process, and wherein the frame is joined to a connection portion of the housing by means of a plastic welded seam. The invention further relates to a method for producing a lighting device.

Manufacture of heat exchangers via hybrid welding

A method for forming a hybrid heat exchanger is provided. The method includes laser-texturing a metal surface to create a plurality of microstructures and subsequently melt-bonding a plastic component to the plurality of microstructures. During melt-bonding, plastic material penetrates the plurality of microstructures and conforms to the plastic component to the metal surface. After hardening inside the microstructures, the plastic component adheres to the metal surface as a hybrid component. As a result, a fastener or snap connection is not required, and the plastic-metal joint provides a barrier to water, glycol-based fluids, air, and other fluids.

Injection molded screening apparatuses and methods

A disclosed screening apparatus includes a subgrid, and a screen element attached to the subgrid via laser welding at a plurality of attachment positions such that, under vibrational excitation, the screen element has a pre-determined profile of vibrational motion relative to the subgrid. The screen element may be attached at a maximal number of attachment locations to the subgrid to minimize relative motion of the screen element and the subgrid under vibrational excitation, or the screen element may be attached a sub-set of the maximal number of attachment locations to allow vibrational motion of the screen element relative to the subgrid. A disclosed method may include attaching a plurality of screen elements to a respective plurality of subgrids, attaching the plurality of subgrids to one another to form a screening pre-assembly, and cutting edges of the screening pre-assembly to form the screen assembly having a perimeter with a pre-determined shape.

Vehicle grille

A vehicle grille includes: a grille panel; a lens panel disposed at a rear side of the grille panel, formed in a same shape as some or entire area of the grille panel, and, when a light is incident, configured to allow some of the light to propagate in the lens panel and emit some of the light to an outside of the lens panel; and a housing disposed on a rear surface of the lens panel, formed in a same shape as the lens panel, and including a coupling provision hole configured to allow a front surface of the lens panel to be coupled to a rear surface of the grille panel at a rear side of the lens panel, wherein the rear surface of the lens panel and a front surface of the housing are coupled at the front side of the lens panel.

AUTOMATED ULTRASONIC PRESS SYSTEMS AND METHODS FOR WELDING PHYSICALLY VARIANT COMPONENTS

The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.

WELDING PROCESS FOR SEALING A BATTERY MODULE

The present disclosure relates to a battery module that includes a housing having a first protruding shelf along a first perimeter of the housing, a second protruding shelf along a second perimeter of the housing, where the first and second protruding shelves each include an absorptive material configured to absorb a first laser emission. The battery module also includes an electronics compartment cover configured to be coupled to the housing via a first laser weld, and a cell receptacle region cover configured to be coupled to the housing via a second laser weld. The electronics compartment cover has a first transparent material configured to transmit the first laser emission toward the first protruding shelf and the cell receptacle region cover has a second transparent material configured to transmit the first laser emission or a second laser emission toward the second protruding shelf.

Method for joining by bonding of parts, in particular composite parts having fibrous reinforcement

A method for assembling two parts, referred to as first and second parts, the first part being produced from composite material with fibrous reinforcement embedded in a thermosetting or thermoplastic matrix, the method comprising the steps of: obtaining the first part comprising, on all or part of an outer surface, a first amorphous thermoplastic film; positioning the first part and the second part such that the first amorphous thermoplastic film is placed opposite the second part; introducing a thermosetting resin between the first amorphous thermoplastic film and the second part; at least partially polymerising the thermosetting resin. When the two parts comprise an amorphous thermoplastic film, the parts are positioned such that the respective amorphous thermoplastic films are placed opposite each other, and the thermosetting resin is introduced between the amorphous thermoplastic films.

WIND TURBINE BLADE LEADING EDGE PROTECTION METHOD
20220258430 · 2022-08-18 ·

Wind Turbine Blade (12) Leading Edge (24, 30, 88) Protection Method In a first aspect of the invention there is provided a method of applying an erosion shield (22) to a leading edge region (30) of a wind turbine blade (12). The method comprises providing a wind turbine blade (12) comprising a blade shell (26) having an aerodynamic profile and defining a leading edge region (30); providing an erosion shield (22) made of a polymer material, the erosion shield (22) having an inner surface (36) to be bonded to the leading edge region (30) of the blade shell (26), and an outer surface (38, 84, 98) to be exposed in use; activating (44) the inner surface (36) of the erosion shield (22), and cleaning (42) the inner surface (36) of the erosion shield (22) using a solvent. The method further comprises applying a layer of wet adhesive (66, 68, 72A) to the inner surface (36) of the erosion shield (22); applying a layer of wet adhesive (66, 68, 72A) to the leading edge region (30) of the blade shell (26); arranging the erosion shield (22) against the leading edge region

Pipe fusion machine
11458693 · 2022-10-04 · ·

One fusion machine can butt or socket fuse polyolefin pipes and fittings in straight alignment or at inwardly or outwardly mitered universal angles from 0° to 45° for butt fusion and from 0° to 10° for socket fusion. The machine is manually driven, hydraulically monitored and operated in all configurations from one side of the machine.