B29C66/124

Connection Arrangement and Method for Welding a First Plastic Component to a Second Plastic Component
20210008811 · 2021-01-14 ·

A connection arrangement includes a first plastic component, a second plastic component, and a closed induction ring. The first plastic component has a first joining region designed as a receptacle, and at one end, the second plastic component has a second joining region introduced into the first joining region. At the joining regions, the induction ring is at least partially fused into the two plastic components such that at one contact region between a first plastic melt of the first plastic component and a second plastic melt of the second plastic melt, a material-conclusive connection is generated. In this case, the induction ring is melted into the first plastic component while forming at least one first undercut, and is melted into the second plastic component while forming at least one second undercut such that between the plastic components and the induction ring, one each form-fitting connection is created.

Machine system for producing a hybrid component
10870241 · 2020-12-22 · ·

The invention relates to a method for producing a support structure in the form of a hybrid component with a base structure and with at least one reinforcement structure, having the following steps: producing the at least one reinforcement structure for each base structure, wherein the at least one reinforcement structure, in particular all of the reinforcement structures, is/are made of a composite material comprising fibers and a matrix using a pultrusion and/or extrusion process, and connecting the at least one reinforcement structure to the base structure such that the at least one reinforcement structure is connected to the base structure in a connection position, and the base structure together with the at least one reinforcement structure forms the support structure.

Joint structure and method of manufacturing joint structure
10814434 · 2020-10-27 · ·

A joint structure comprising a light-absorbable member having at least one opening portion and a light-permeable member superposed on the light-absorbable member so as to cover the opening portion, wherein an annular weld part is formed so as to enclose the opening portion and join the light-absorbable member and the light-permeable member, and an area ratio of a portion at the side of the light-absorbable member to a portion at the side of the light-permeable member side is in a range of 12-35 viewing a section perpendicular to the extending direction of the annular weld part.

SYSTEM, METHOD, AND APPARATUS FOR ATTACHING STRUCTURES
20200291196 · 2020-09-17 ·

Apparatuses, methods, and systems are disclosed for attaching structures. One system includes: a device having a first structure attached to a second structure; a first polymer coupled to the first structure, wherein the first polymer has a first temperature profile and a first shape; and a second polymer coupled to the second structure. The second polymer has a second temperature profile and a second shape. The second shape interlocks the first shape. The first polymer and the second polymer secure the first structure to the second structure in response to the first polymer and the second polymer being in a first temperature range. The first polymer and the second polymer release the first structure from the second structure in response to the first polymer and the second polymer being in a second temperature range different from the first temperature range.

Axial alignment structure for fluid pressure pump

An axial alignment structure for a fluid pressure pump (100) includes: a first housing made of a resin; and a second housing made of a resin, in which a housing is configured in a state where the first housing and the second housing are joined to each other by thermal welding at a welding position, and a pump rotor is accommodated in the housing, and the first housing and the second housing have an axial alignment mechanism that axially aligns the first housing and the second housing such that axes of the first and second housings coincide with each other at the time of joining of the first housing and the second housing to each other by the thermal welding.

CARBON FIBER REINFORCED PLASTIC ELECTROFUSION FITTING AND A SELF-MONITORING METHOD OF STRAIN
20200276771 · 2020-09-03 ·

The invention provides a carbon fiber reinforced plastic electrofusion fitting and a self-monitoring method of strain for the fitting. Carbon fiber filled polymer is used to fabricate the fitting to improve the mechanical strength of the fitting. The fitting comprises an electrofusion fitting body embedded with a resistance heating wire and two terminals arranged on the electrofusion fitting body and connected to the two ends of the resistance heating wire respectively. For the self-monitoring of strain, at least one pair of electrodes are set on the surface of the electrofusion fitting. The resistance change between electrodes caused by fitting deformation due to temperature change or mechanical loading during operation can be measured, and could be further used for structural health monitoring of the electrofusion fitting. The combination of mechanical enhancement and strain sensing of the electrofusion fitting can improve the performance and reliability of plastic pipelines.

Connecting Arrangement and Method for Welding a First Plastic Component to a Second Plastic Component
20200198255 · 2020-06-25 ·

A connecting arrangement includes a first plastic component, a second plastic component, and a closed induction ring that is arranged between the first and second plastic components in a joining gap that is partially filled with molten plastic. The first plastic component has a first joining region that is configured as a stepped receiving opening with a first joining contour. The second plastic component has a second joining region that is configured as a stepped shoulder with a second joining contour. The second joining region is inserted into the first joining region to form the joining gap. The first and second joining contours are adapted to one another so as to center the first joining region, the second joining region, and the induction ring in the joining gap with respect to one another. A method in one embodiment includes welding the first and second plastic components of the connecting arrangement.

GOLF CLUB HEAD INCLUDING MECHANICAL AND ADHESIVE JOINTS
20200188729 · 2020-06-18 ·

A golf club head includes a metallic section, a polymeric section, and an adhesive material. The metallic section defines an opening and the polymeric section extends over the opening. The adhesive material is disposed between the metallic section and the polymeric section to form an adhesive joint therebetween. The adhesive joint has an adhesive retaining strength configured to inhibit the polymeric section from being detached from the metallic section when the adhesive material is at least partially cured. The metallic section and the polymeric section are also mechanically engaged with one another to form a mechanical joint therebetween having a mechanical retaining strength configured to inhibit the polymeric section from being detached from the metallic section. The adhesive retaining strength of the adhesive joint, alone, is greater than the mechanical retaining strength of the mechanical joint, alone, only when the adhesive material is at least partially cured.

Angled electrical connector assembly and method of manufacturing same

An electrical connector assembly includes an electrical terminal having an attachment end and a connection end, a first terminal housing having a first cavity in which the attachment end is disposed. The first cavity defining a terminal extension opening through which the connection end extends. The assembly also includes a second terminal housing having a second cavity in which the connection end is disposed. The second cavity defining a terminal reception opening through which the connection end is received. The first terminal housing defines a first attachment surface surrounding the terminal extension opening and the second terminal housing defines a second attachment surface surrounding the terminal reception opening. The first attachment surface is sealed to the second attachment surface. The first attachment surface forms a first angle relative to the longitudinal axis and the second attachment surface forms a second angle relative to the lateral axis.

Surface geometry for adhesive bonding of polymer components

A method of joining polymer components includes additively manufacturing first and second mating features on first and second polymer components such that a mechanical lock is created through undercut geometric features of an adhesive material when the polymer components are joined. Adhesive is added between the mating components to strengthen the joint.