B29C66/221

Light weight thermoplastic flex foam and hybrid duct system

An aerospace vessel including a fuselage, a means for causing the fuselage to fly coupled to the fuselage, and an environmental control system within the fuselage. The environmental control system includes a duct made of closed cell thermoplastic foam, such as polyvinylidene fluoride foam.

METHOD OF PRODUCING COMPOSITE LAMINATE, METHOD OF PRODUCING FIBER-REINFORCED COMPOSITE MATERIAL MOLDED PRODUCT, AND FIBER-REINFORCED COMPOSITE MATERIAL MOLDED PRODUCT

There are provided a method of producing a laminate that is used to produce a fiber-reinforced composite material molded product having a complex shape, and a method of producing a fiber-reinforced composite material molded product having excellent appearance and mechanical characteristics and having a complex shape. The method of producing a laminate according to the present invention includes, in an assembly (50) having at least one selected from the group consisting of an abutment part in which ends of sheet-like prepregs are abutted so that side end surfaces come in contact with each other and an overlapping part in which ends of sheet-like prepregs overlap, laminating a sheet molding compound on at least a part of one or both of the abutment part and the overlapping part in an overlapping manner.

Composite stretchable member, wearable article, and method for producing wearable article
10596045 · 2020-03-24 · ·

Providing two sheets which are opposed to each other, and a plurality of elastic elements each disposed between the sheets to extend along a stretchable direction of a composite stretchable member in such a manner as to be stretchable in the stretchable direction, wherein: the sheets are bonded together in a plurality of bonding sections, wherein each of the bonding sections is configured to continuously extend along a line intersecting the stretchable direction and to intersect the plurality of elastic elements; and each of the elastic elements is bonded to the sheets at intersection points with the bonding sections.

Synthetic Turf Seam Integration Template System and Methods of Use
20200047363 · 2020-02-13 ·

A synthetic turf seam integration template system and method is provided that includes a template having a planar base including a longitudinal non-cutting edge and an opposing longitudinal cutting edge. The longitudinal cutting edge is not straight but has a predetermined curvature. In one aspect, a through-cut viewing slot extends longitudinally offset a predetermined distance from said non-cutting edge. Variations of the predetermined curvature patterns are disclosed. An optional connector allows connection of two templates to create a longer template for usage on longer seams. Also disclosed are methods of using the seam integration tool in creating an undetectable seam in synthetic turf.

SIDEWALL BONDER AND METHOD FOR BONDING SIDEWALLS TO THERMOPLASTIC BELTS
20200023594 · 2020-01-23 · ·

A bonder and a method for bonding corrugated sidewalls to a thermoplastic belt at a splice joint. Two heating jaw assemblies with complementary and confronting corrugated vertical faces clamp a thermoplastic belt to a base of the bonder with a corrugated sidewall section separated from the belt across a splice joint received in a corrugated slot formed between the confronting vertical faces. Corrugated bonding strips at the bottoms of the corrugated vertical faces apply heat to melt the bottom of the sidewall section on opposite sides to bond the corrugated sidewall section to the base.

Apparatus and method of manufacturing an elastic composite structure for an absorbent sanitary product

An apparatus and method for manufacturing an elastic composite structure for an absorbent sanitary product includes a bonding unit configured to bond a first web layer to a second web layer via a bond pattern that includes at least one bond line having at least one pair of adjacent bonds. The bonding unit secures an elastic thread within a passage defined by the at least one pair of adjacent bonds. The passage has a cross-sectional area smaller than a cross-sectional area of the elastic thread in a non-tensioned state.

Apparatus and method of manufacturing an elastic composite structure for an absorbent sanitary product

An apparatus for manufacturing an elastic composite structure for an absorbent sanitary product includes an anvil with weld pattern comprising at least one anchoring region and at least one deactivating region. The anchoring region includes anchoring welds that form anchoring bonds that fuse facing web layers and anchor elastic thread(s) in position relative to the facing web layers. The deactivating region includes a break bar constructed to sever the thread(s). A method of manufacturing the elastic composite structure includes positioning a tensioned elastic thread between web layers, fusing the web layers to form an anchored zone that includes anchoring bonds that fuse the web layers and anchor the tensioned elastic thread therebetween, and cutting the thread to form a deactivated zone between adjacent portions of the anchored zone that is free of tensioned threads. The method further includes fusing the web layers within the deactivated zone.

Synthetic turf seam integration template system and methods of use
10449684 · 2019-10-22 ·

A synthetic turf seam integration template system and method is provided that includes a template having a planar base with a positioner. The planar base is configured with a longitudinal cutting edge with a predetermined curvature and an opposing longitudinal non-cutting edge. The positioner, which aids in moving the template, is attached perpendicularly. Variations of the predetermined curvature patterns are disclosed. An optional connector allows connection of two templates to create a longer template for usage on longer seams. Also disclosed are methods of using the seam integration tool in creating an undetectable seam in synthetic turf.

APPARATUS AND METHOD OF MANUFACTURING AN ELASTIC COMPOSITE STRUCTURE FOR AN ABSORBENT SANITARY PRODUCT

An apparatus for manufacturing an elastic composite structure for an absorbent sanitary product includes an anvil with weld pattern comprising at least one anchoring region and at least one deactivating region. The anchoring region includes anchoring welds that form anchoring bonds that fuse facing web layers and anchor elastic thread(s) in position relative to the facing web layers. The deactivating region includes a break bar constructed to sever the thread(s). A method of manufacturing the elastic composite structure includes positioning a tensioned elastic thread between web layers, fusing the web layers to form an anchored zone that includes anchoring bonds that fuse the web layers and anchor the tensioned elastic thread therebetween, and cutting the thread to form a deactivated zone between adjacent portions of the anchored zone that is free of tensioned threads. The method further includes fusing the web layers within the deactivated zone.

Method for manufacturing an underlay material, and underlay material
10357950 · 2019-07-23 ·

A method for manufacturing an underlay material (8) to be set under parquet or a laminate, the underlay material including a sheet material layer (1) and a flexible cellular plastic material layer (3) bonded under the sheet material layer, and a bottom surface of the cellular plastic layer being processed for providing an air space, whereby the bottom surface of the cellular plastic material layer (3) is processed by melting the cellular plastic material locally for providing an air space (9) and for simultaneously bonding the cellular plastic material layer to the sheet material layer (1). An underlay material manufactured by such a method is also described.