One or more implementations of a multi-layer film include a first layer non-continuously bonded to a second pigmented layer. The multi-layer film includes an unexpected appearance differing from the appearance of the pigmented layer. In one or more embodiments, the multi-layer film includes a metallic appearance despite the pigmented layer being devoid of metallic pigment. The multi-layer film also includes areas that are visually distinct from areas of the film with the unexpected appearance. The visually-distinct areas comprise areas in which the first layer non-continuously is in intimate contact with the second pigmented layer. The visually-distinct areas have the appearance of the pigmented layer or another appearance. One or more implementations also include methods of making multi-layer films and bags with an unexpected appearance and visually-distinct areas.

Apparatus and methods are provided to allow for creation an elastic laminate. Non-stretched elastic can be laid at peaks over a nonwoven layer contained in valleys and atop peaks. Stretched elastic can be laid over tented nonwoven to create nonwoven tunnels when a second nonwoven is laid atop the first nonwoven and elastic, and the tunnels resist un-stretching of stretched elastic strands by frictional or obstruction forces. A laminated material comprising a first and second layer of material bonded at spaced apart bond sites is disclosed, with a plurality of elastic strands disposed in a non-linear manner between said first and second layer of material, so that said strands meander in a cross-machine direction and traverse a machine direction line, restraining movement of the strands by frictional forces between the strands and the non-woven layers.

Using a conveyance roller having an outer peripheral surface which is capable of conveying two sheets with an elastic element sandwiched therebetween, in a longitudinal direction of the sheets, and formed with a convex section; and a clamping and pressing device, the sheets with the elastic element sandwiched therebetween are ultrasonic-welded together under pressing. The convex section is formed in a shape extending along a line intersecting a conveyance direction of the conveyance roller, and the convex section is provided with a plurality of grooves at positions spaced apart from each other in a longitudinal direction thereof, wherein each of the grooves extends in the conveyance direction of the conveyance roller to allow a portion of the sheets on which the elastic element is disposed, to be inserted therein.

One or more implementations of a multi-layer film include a first layer non-continuously bonded to a second pigmented layer. The multi-layer film includes an unexpected appearance differing from the appearance of the pigmented layer. In one or more embodiments, the multi-layer film includes a metallic appearance despite the pigmented layer being devoid of metallic pigment. The multi-layer film also includes areas that are visually distinct from areas of the film with the unexpected appearance. The visually-distinct areas comprise areas in which the first layer non-continuously is in intimate contact with the second pigmented layer. The visually-distinct areas have the appearance of the pigmented layer or another appearance. One or more implementations also include methods of making multi-layer films and bags with an unexpected appearance and visually-distinct areas.

A flexible bonding roll including one or more pressure applying members is configured to operatively engage an anvil roll. The one or more pressure applying members include one or more spring elements. The spring elements allow for the one or more pressure applying members to compress as the pressure applying members are engaged by the outer circumferential surface of the anvil roll. The compression of the pressure applying members allows for relatively reduced damage of substrates and equipment during bonding.

An absorbent body forming satisfactory connections while webs are conveyed at a high speed includes at least two sheets of nonwoven fabric overlapping each other; connections at which the nonwoven fabric sheets are connected together; and an absorbent material disposed between the nonwoven fabric sheets at a small region encircled by the connections. When seen in a direction perpendicular to a main surface of the nonwoven fabric sheets, a plurality of the connections is formed with spaces therebetween on each side of imaginary polygons compartmentalizing the nonwoven fabric sheets and neighboring each other, and the connection is formed at least on a middle part of the sides common to the imaginary polygons neighboring each other. The connections are formed sequentially, and simultaneously arranged in a row parallel to each other, and the minimum number of connections per row is at least 45% of the maximum number of connections per row.

An apparatus and method for applying discrete segments to a continuous web includes feeding a first continuous web to a roller, the first continuous web comprising one or more layers, feeding a second continuous web to a vacuum anvil, cutting the first continuous web into a plurality of discrete segments via interaction of the roller with at least one cutting element selectively positionable adjacent the roller, transferring each of the plurality of discrete segments from the roller onto the second continuous web at a first location and via a vacuum pressure from the vacuum anvil, and bonding each of the plurality of discrete segments to the second continuous web at a second location downstream from the first location in a machine direction, each of the plurality of discrete segments bonded to the second continuous web via interaction of the vacuum anvil with a bonding device positioned at the second location.

Providing two sheets which are opposed to each other, and a plurality of elastic elements each disposed between the sheets to extend along a stretchable direction of a composite stretchable member in such a manner as to be stretchable in the stretchable direction, wherein: the sheets are bonded together in a plurality of bonding sections, wherein each of the bonding sections is configured to continuously extend along a line intersecting the stretchable direction and to intersect the plurality of elastic elements; and each of the elastic elements is bonded to the sheets at intersection points with the bonding sections.

Disclosed are: an ultrasonic welding member which is independent of a first member and a second member and which is held between a surface to be welded of the first member and a surface to be welded of the second member prior to ultrasonic welding between the surface to be welded of the first member and the surface to be welded of the second member having a shape parallel to or fitted into the surface to be welded of the first member, the ultrasonic welding member characterized by including a thermoplastic resin and satisfying a discontinuous forming requirement, an outside opening requirement, and a bonding place reduction requirement; and an ultrasonic welding method using the ultrasonic welding member. The ultrasonic welding member may include a plurality of streaks at least in a part thereof. The ultrasonic welding member may be a substantially lattice-shaped fabric or textile mesh at least in a part thereof. When the ultrasonic welding member is held between the surface to be welded of the first member and the surface to be welded of the second member, crossing parts of threads of the mesh may form a bonding place between the ultrasonic welding member and the surface to be welded of the first member and a bonding place between the ultrasonic welding member and the surface to be welded of the second member.

A method for ultrasonically bonding elastic laminates is provided. The method includes attaching a removable shell layer to at least a portion of an exterior surface of a rotating roll, advancing at least a laminate material assembly along a machine direction to dispose the laminate material assembly on the removable shell layer, applying a vacuum pressure to the laminate material assembly, ultrasonically bonding the laminate material assembly, and advancing the elastic laminate including the laminate pattern along the machine direction.