A method for joining a first component and a second component. The method includes forming a first bond between the first component and the second component by providing a plurality of projections on the first component and embedding the plurality of projections in the second component; creating a fastener hole which passes through the first component and the second component and which encompasses at least one of the projections; and forming a second bond between the first component and the second component by installing a fastener in the fastener hole.

According to a method or an apparatus for fastening bristles in a bristle carrier (10) without using an anchor a heating (39) is provided in a tool part configured to transport the bristles. After inserting the bristles into anchoring openings (12) in the bristle carrier (10), the anchoring openings are closed by applying pressure.

A metallic end fitting for a given tubular component made of fibre reinforced polymer matrix composite material includes first and second concentric surfaces extending longitudinally along a central axis to form a socket for receiving an end of the tubular component. The socket has an outer diameter defined by the first surface, and an inner diameter defined by the second surface, wherein the outer diameter and inner diameter are chosen to provide an interference fit with respective outer and inner of the given tubular component when the component is press fitted into the socket. Each of the first and second concentric surfaces comprises one or more longitudinal cutting teeth. When the given tubular component is press fitted into the socket, the one or more longitudinal cutting teeth are designed to cut one or more longitudinal grooves into respective outer and inner surfaces of the composite material tubular component.

A method of welding a gasket to a spigot portion of a pipe section is described. The method includes supporting the gasket in a recess on the spigot portion of the pipe section. The gasket includes a seating portion and a sealing portion. The sealing portion includes a first shoulder portion and a second shoulder portion. A first bonding portion extends from the first shoulder portion and a second bonding portion extends from the second shoulder portion. The first bonding portion and the second bonding portion are provided to bond the gasket to the spigot portion. The method further includes heating a portion of the gasket and an adjacent surface of the spigot portion and applying a force onto the portion of the gasket following the application of heat to fuse the gasket onto the spigot portion.

A metal-resin joined body having a high joining strength is obtained. The metal-resin joined body of the invention is a metal-resin joined body 10 including a metal member 30 made of a metal and a resin member 20 made of a thermoplastic resin, in which a resin joint surface 22 of the resin member 20 is joined to a metal joint surface 32 of the metal member 30. The metal member 30 includes an anchor portion 34 protruding from the metal joint surface 32. The anchor portion 34 includes an aggregate 38 of a plurality of metal particles 36, and a plurality of voids 40 formed between the plurality of metal particles 36. The plurality of voids 40 are connected inside the anchor portion 34 and are connected from a surface of the anchor portion 34 to the inside of the anchor portion 34.

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

A method or apparatus for joining a first component to a second component with an amalgamation plate includes heating the first component, the second component, the amalgamation plate, or combinations thereof, with either a joining tool or a heating element. The components are attached to the amalgamation plate with the joining tool, such that the first component, amalgamation plate, and the second component are fixedly attached to one another, and the amalgamation plate may be substantially surrounded by the first component and the second component, such that it is hidden from exposure. Portions of the amalgamation plate may be embedded into the components via rotation and/or linear force. A portion of the amalgamation plate may be recessed within the joining tool or an anvil before attaching the amalgamation plate to the either component.

An amalgamation plate for joining a first component to a second component has a planar body configured to be placed between the first component and the second component, and a plurality of first protrusions extending from a first side of the planar body. The first protrusions are radially dispersed from an axis of the planar body, and are configured to be embedded within either the first component and the second component. The amalgamation plate may also have a plurality of second protrusions extending from a second side, opposite the first side, of the planar body. The second protrusions are radially dispersed from the axis, and are configured to be embedded within the other of the first component and the second component via application of force substantially along the axis. The first protrusions and the second protrusions may be radially symmetric about the axis of the planar body.

An automated fastener insert installation system for composite panels is provided. A first module receives and secures a composite panel with respect to an origin of a first coordinate system, wherein the composite panel has opposed major surfaces and defines an insert-receiving orifice extending through one of the major surfaces, and is secured such that one of the major surfaces is externally accessible. A second module engages each of a plurality of fastener inserts with an installation aide. Third module determines a configuration of the orifice defined by the composite panel, selects a corresponding one of the fastener inserts engaged with the installation aide, inserts the selected fastener insert into the orifice, and dispenses an adhesive material through the installation aide and into the orifice about selected fastener insert such that the adhesive material secures the selected fastener insert within the orifice. Associated systems are also provided.