A method of bonding a second object to a first object includes: providing the first object, which includes a thermoplastic liquefiable material in a solid state; providing the second object, which includes a surface portion that has a coupling structure with an undercut such that the second object can make a positive-fit connection with the first object; and pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool. The step of pressing and coupling vibrations into the tool continues until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object. Thereafter, the thermoplastic material of the first object is permitted to re-solidify to yield a positive-fit connection between the first and second objects.

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

The relates to a method of mechanically securing a first object to a second object and includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object with a generally flat sheet portion having an edge, positioning the first object relative to the second object and bringing the first object and the second object to a relative movement to each other. The relative movement includes a rotational movement, such that a melting zone including flowable thermoplastic material is formed and such that thermoplastic material of the melting zone flows around the edge to at least partially embed the edge in the thermoplastic material. The invention further concerns a connector that is suitable for being used in a method according to the invention.

A method for coupling a tube to a tube fitting includes radially outwardly expanding a tubular compression collar from a constricted state to an expanded state, the compression collar having a throughway extending there through and being made of a resiliently flexible material. An end of the tube is inserted within the throughway of the expanded compression collar, the tube bounding a passage. A tube fitting is inserted within the passage of the tube. The compression collar is allowed to resiliently rebound back towards the constricted state so that the compression collar pushes the tube against the tube fitting.

A connector, which is configured to be anchored in a first object with thermoplastic material, defines a proximodistal axis and has a plate portion extending around the proximodistal axis and having a proximal face and a distal face, the proximal face being adapted for a tool to be pressed thereagainst. The connector further includes an attachment structure accessible from the proximal side of the plate portion and/or an interaction element having a sensor and/or actuator. An anchoring skirt protrudes distally from the plate portion and distally and radially outwardly, whereby an outer pocket open towards radially outwardly is formed between the distal face of the plate portion and a proximal face of the anchoring skirt, and an inner pocket open towards distally is formed radially inwardly of the anchoring skirt. The plate portion extends radially further than the anchoring skirt.

Methods of producing polymer-metal hybrid components that are bonded by C—O-M bonds at the interface using at least one of the hot pressing, rolling, and injection molding methods to create chemical bond formation conditions at the polymer and metal interface. When the thermal cycle and compressive pressure specified herein is combinationally created at the polymer and metal interfaced, strong C—O-M bonds forms at the interface and strongly bonds the metal and polymer together through the reaction carbonyl groups (C═O) in polymer and the metal surface. For polymers lacking enough carbonyl groups, new functional groups can be in-situ generation through introducing distributed air pockets at the polymer-metal interface for forming 3-dimensional distributed C—O-M bonds at the interface.

An assembly for forming a structural, insulating or decorative article as any of a roll, sheet, board or panel and including a width extending die and extruding nozzle for issuing a flowable polymeric material having either of a solid or ribbed cross sectional profile and including any of a polyurethane, a polypropylene or any other polymeric material. At least a pair of opposing and rotating pinch rollers are arranged for receiving therebetween the flowable material. A material roll simultaneously feeds a material layer between the rollers and against the flowable polymer material at a given pressure to cause the polymeric material to fuse and embed within the material layer. The material separate material layer can further include any structural panel, multi-panel or pallet style construction, such including both solid and interiorly hollowed/corrugated constructions.

A method for producing a plastic container, and a plastic container. The method includes heating a container wall of the plastic container at least in a fastening region thereof, and then producing a form-fit connection between the container wall and at least one insert having a fastening surface with a plurality of retaining geometries which protrude from the fastening surface. The form-fit connection is produced by pressing the fastening surface of the insert part against the heated fastening region of the container wall such that the retaining geometries penetrate into the container wall without penetrating through the container wall, free ends of the retaining geometries come to lie inside the container wall, and the plastic of the container wall is arranged between the retaining geometries.

A joining method and assembly for an aircraft. To improve the characteristics or permit hitherto impossible connections between thermoplastic and thermoset components, a multi-material joining method is disclosed in which a thermoplastic connecting region is formed on the thermoplastic component. The connecting region is connected to the thermoset component by interdiffusion. For this purpose, the uncured second component is brought into contact with the connecting region and heat is supplied. An interdiffusion layer is formed which fixedly connects the second component and the connecting region to one another and thus joins the first component to the second component.

A coupling assembly includes: a tubular compression collar having a tubular body made of a resiliently flexible polymeric material and having an interior surface and an opposing exterior surface; an end of a tube disposed within a throughway of the compression collar; and a tube fitting disposed within the passageway of the tube. The tube fitting includes: a tubular stem; a flange radially outwardly projecting from an exterior surface of the stem; and an annular barb encircling and radially outwardly projecting from the exterior surface of the stem, the annular barb including a frustoconical outside face that extends along and outwardly slopes away from the stem as the outside face extends toward the flange. The compression collar radially inwardly compresses the tube against the annular barb of the tube fitting so that a liquid tight seal is formed between the tube and the tube fitting.