B29C66/30325

Anchoring in a lightweight building element

A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.

Explosion-Proof Housing and Method for Producing the Same
20220136688 · 2022-05-05 ·

An explosion-proof housing includes at least one metal housing part having at least one of a housing opening or receiving surface, and a support edge bordering said at least one of a housing opening or receiving surface. A cover part covers said at least one of a housing opening or the receiving surface. The cover part includes a peripheral cover edge which is connected to the support edge in an explosion-proof manner such that in the event of an explosion inside the housing, the explosion is prevented from crossing over to an explosive atmosphere surrounding the housing. A plurality of connection points are formed between the support edge and the cover edge. The connection points include interlocking depressions and protrusions. The protrusions are formed by partial melting of the cover edge. The depressions and the protrusions interlock with play in a longitudinal direction of the housing.

FLANGE SEAL
20220120365 · 2022-04-21 ·

Flange connection for connecting two pipeline ends made of plastics material and method for assembly, containing two mutually opposing pipe ends (2) made of plastics material, wherein the pipe ends each have a prewelding neck, two loose type flanges, wherein a loose type flange is arranged at each pipe end, wherein the loose type flanges have holes for mutual clamping, clamping means, wherein the clamping means are arranged in the holes and serve to mutually pull together the loose type flanges and the pipeline ends, and a sealing element, wherein the sealing element comprises a conductive plastics material and exclusively one material.

CONNECTOR, AND METHOD
20210362435 · 2021-11-25 ·

A connector, which is configured to be anchored in a first object with thermoplastic material, defines a proximodistal axis and has a plate portion extending around the proximodistal axis and having a proximal face and a distal face, the proximal face being adapted for a tool to be pressed thereagainst. The connector further includes an attachment structure accessible from the proximal side of the plate portion and/or an interaction element having a sensor and/or actuator. An anchoring skirt protrudes distally from the plate portion and distally and radially outwardly, whereby an outer pocket open towards radially outwardly is formed between the distal face of the plate portion and a proximal face of the anchoring skirt, and an inner pocket open towards distally is formed radially inwardly of the anchoring skirt. The plate portion extends radially further than the anchoring skirt.

METHODS AND PROCESS FOR PRODUCING POLYMER-METAL HYBRID COMPONENTS BONDED BY C-O-M BONDS
20210362380 · 2021-11-25 ·

Methods of producing polymer-metal hybrid components that are bonded by C—O-M bonds at the interface using at least one of the hot pressing, rolling, and injection molding methods to create chemical bond formation conditions at the polymer and metal interface. When the thermal cycle and compressive pressure specified herein is combinationally created at the polymer and metal interfaced, strong C—O-M bonds forms at the interface and strongly bonds the metal and polymer together through the reaction carbonyl groups (C═O) in polymer and the metal surface. For polymers lacking enough carbonyl groups, new functional groups can be in-situ generation through introducing distributed air pockets at the polymer-metal interface for forming 3-dimensional distributed C—O-M bonds at the interface.

METHOD FOR CONNECTING TWO JOINING SURFACES
20230294365 · 2023-09-21 ·

The cutting of fibrous material which does not melt easily is effected to avoid the unravelling of cut edges, using ultrasonic or laser beam techniques. The method includes (a) applying a thermoplastic powder material to the cutting region, and (b) applying thermal shock to the localised area, sufficient to destroy the fibres of the material, and melt the powder on either side of the cut, and (c) pressing the cut edges while the fused thermoplastic powder is still soft. Woven or non-woven fabrics have tendency to unravel, after cutting, and normally require a sewn hem. The method of the invention disposes of the sewn hem, and provides a thermo-cutting technique applicable to non-fusible or non-thermoplastic fibres.

FASTENING OBJECTS TO EACH OTHER

A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.

Brush product and method for the production thereof

A brush product, in particular a toothbrush, having a base body with a head part with a front and a rear side, which includes a bristle carrier with a longitudinal axis and a transverse axis and a bristle field protruding therefrom, wherein the bristle field is formed by at least one group of cleaning elements; a handle part; and a neck part connecting the head part and the handle part; wherein the bristle carrier is provided with bristles which are mounted without being anchored and wherein the bristle carrier includes substantially a central support area, an upper support area, a lower support area, a right support area and a left support area, in which the groups of cleaning elements are arranged. Also, a corresponding method and tool.

JOINING METHOD AND ASSEMBLY FOR AN AIRCRAFT
20230321926 · 2023-10-12 ·

A joining method and assembly for an aircraft. To improve the characteristics or permit hitherto impossible connections between thermoplastic and thermoset components, a multi-material joining method is disclosed in which a thermoplastic connecting region is formed on the thermoplastic component. The connecting region is connected to the thermoset component by interdiffusion. For this purpose, the uncured second component is brought into contact with the connecting region and heat is supplied. An interdiffusion layer is formed which fixedly connects the second component and the connecting region to one another and thus joins the first component to the second component.

Manufacture of heat exchangers via hybrid welding

A method for forming a hybrid heat exchanger is provided. The method includes laser-texturing a metal surface to create a plurality of microstructures and subsequently melt-bonding a plastic component to the plurality of microstructures. During melt-bonding, plastic material penetrates the plurality of microstructures and conforms to the plastic component to the metal surface. After hardening inside the microstructures, the plastic component adheres to the metal surface as a hybrid component. As a result, a fastener or snap connection is not required, and the plastic-metal joint provides a barrier to water, glycol-based fluids, air, and other fluids.