The present invention concerns an apparatus for ultrasonic processing of materials having an ultrasonic processing system comprising an ultrasound generator, a converter, a sonotrode and a counterpart tool and a feed unit with which the sonotrode and the counterpart tool can be moved towards each other or away from each other, wherein there is provided a force sensor with which the force that the ultrasonic processing system exerts on the materials to be processed can be measured. To provide a corresponding ultrasonic processing apparatus which allows a greater processing speed it is proposed according to the invention that the force sensor is a piezoelectric sensor whose output is converted into an electrical voltage by means of a charge amplifier and that there is provided a control device which either when the ultrasonic processing is not performing material processing short-circuits the piezoelectric sensor or adds a time-varying force compensation unit to the value measured by the piezoelectric sensor.

Disclosed embodiments relate to an induction sealing device for heat sealing packaging material for producing sealed packages of pourable food products. In some embodiments, the sealing device includes: an inductor device which interacts with said packaging material by means of at least one active surface; a flux-concentrating insert; and a supporting body made of heat-conducting material and housing said inductor device and said flux-concentrating insert, wherein said flux concentrating insert is made by a magnetic compound of a polymer and soft magnetic particles; and said flux concentrating insert interacts with said packaging material via at least one interactive surface.

The film sealing and wrapping machine with a rotary cut and seal jaw is provided. The rotary cut and seal jaw has an internal sliding mechanism which provides for smooth and quiet operation. The rotational speed of the jaw may be varied to increase through put and to provide for a title bag around products. The rotary cut and seal jaw may comprise a seal bar and pressure pad may both be spring loaded to self align the seal bar and pressure pad during the sealing and cutting process. Lastly, a gap defined by a belt disposed upstream and downstream of the seal bar and pressure pad may be mechanically linked to the pressure pad through a control carriage.

In a method for forming a lateral sealed portion, a liquid packing material can be filled without biting bubbles, granulates and so on included in the liquid packing material into the lateral sealed portion. In a method for forming a lateral sealed portion with a pair of lateral sealing rolls after a packaging film fed and run is folded at its central portion and a vertical sealing is performed at their side edge parts to shape into a cylindrical form and a liquid packing material is filled into an inside of the cylindrically formed packaging film, at least a folded side part of the cylindrically formed packaging film is pushed with a pushing means arranged between heat sealing bars located at equal intervals in a circumferential direction of the lateral sealing roll and the lateral sealed portion is formed at a pushed position with the pair of lateral sealing bars.

A sealing element for heat sealing packaging material for producing sealed packages comprises a heating element arranged to heat-seal the packaging material so as to form the sealed packages and a groove arranged to be engaged by a cutting element carried by a counter-sealing element interacting with the sealing element during a cutting operation in which a sealed package is separated from a portion of the packaging material, wherein the sealing element further comprises a resilient element received within the groove so as to prevent clogging particles from entering into the groove.

A method and a device are disclosed for making thin plastic films having two or more layers, which are subdivided and separated in the form of tubular bags for portioned reception of different products, wherein the plastic films are provided with welding seams running substantially transversely to the longitudinal direction with predetermined spacing between one another to form bag-like containers, and the containers are separated from one another by a cutting or separating process, the method being characterized by the steps: a) welding the films with predetermined spacing by means of an ultrasound welding process, maintaining a defined, film-dependent distance between a processing tool and a counter tool while welding; and b) separating the tubular bags welded in this way by means of a mechanical cutting process, with or without reduced ultrasound excitation at the point of the respective weld seams.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.

The ultrasound welding device, for welding flexible packages is disclosed. The device includes: a power generator to generate a sinusoidal electric signal at a predetermined frequency; a transducer operatively associated with the power generator to transform the electric signal generated by the latter into mechanical vibrations having the same frequency as the electric signal; a sonotrode associated with the transducer and structured to amplify and transmit the mechanical vibrations generated by the transducer to a welding surface defined on the same; and a contrast element provided with a contrast surface arranged to engage the welding surface of the sonotrode during the welding operations. The transducer and sonotrode are engaged so as to amplify and transmit the vibrations generated by the transducer to the welding surface of the sonotrode without an amplifier or similar device.

A stretching unit for clamping and stretching a tubular film in a flow-wrapper, the stretching unit includes: a gripping head; two coupling rods attached to a moving means; two gripping fingers, each of the gripping fingers is attached to the gripping head and to one of the coupling rods; the gripping fingers are moved from a remote position to a clamping position by a relative linear movement between the gripping head and the moving means parallel to a center axis of the moving means.