An off-axis prepreg material manufacturing machine may include a robot configured to position a prepreg piece adjacent to an end of a prepreg layer. The machine may additionally include an alignment system configured to sense a position of the prepreg piece relative to the prepreg layer and generate a position signal representative thereof. The machine may also include a controller configured to receive the position signal and cause the robot to adjust the position of the prepreg piece such that an end edge of the prepreg piece and an end edge of the prepreg layer are in substantially abutting contact.

A resin-junction body includes a first resin member, a second resin member including a concave portion and laminated on the first resin member so as to contact the first resin member at a contact surface. The concave portion comprises a bottom face on a first resin member side. The resin-junction body further includes a joining layer that joins the first resin member and the second resin member and that extends from the bottom face towards the first resin member.

An exterior body panel assembly having a Class A painted surface, mold-in color or non-Class A surface, and process of infrared welding components of the assembly. Panels of the assembly are placed on a nesting structure and the inside half of the structures are brought together with the other for a fit check. Panels are separated and an infrared heating fixture then heats the various areas to be heated on the panels. The areas on the panels are heated depending on the thicknesses of the parts at each area and surface geometries to be welded. The parts are immediately clamped back together under pressure for joining and cooling of the joined surfaces in the clamped arrangement.

A sealing device generally includes a rotatable support cylinder having an outer, circumferential surface and a heating element disposed about such surface and secured thereto such that the heating element rotates therewith. The heating element is coiled about the outer surface of the cylinder in the form of an overlapping helical pattern. Juxtaposed film plies may be sealed together by bringing the sealing device into rotational contact with the juxtaposed film plies and heating the heating element to a temperature sufficient to cause the film plies to seal together.

An exterior body panel assembly having a Class A painted surface, mold-in color or non-Class A surface, and process of infrared welding components of the assembly. Panels of the assembly are placed on a nesting structure and the inside half of the structures are brought together with the other for a fit check. Panels are separated and an infrared heating fixture then heats the various areas to be heated on the panels. The areas on the panels are heated depending on the thicknesses of the parts at each area and surface geometries to be welded. The parts are immediately clamped back together under pressure for joining and cooling of the joined surfaces in the clamped arrangement.

A device for welding the bottom flange of a stiffener on the side of a skin. The stiffener and the skin are made of a composite comprising a thermoplastic polymer matrix. The device comprises a punch, an anvil and a press to make a clamping between the punch and the anvil. The punch comprises a part forming a pressure table with a cross-section width less than or equal to the width of the stiffener bottom flange and a heating element with width less than the width of the pressure table. The anvil comprises a cooling component and has a cross-section width smaller than the width of the skin. A method for implementing the device.

A hollow fiber membrane fluid transport device is disclosed wherein the fibers are comprised of Polytetrafluoroethylene (PTFE), and the potting materials are comprised of fluorocopolymer and or fluoroterpolymer based materials. The potting of the device utilizes a compressed chemically resistant fluorocopolymer and or fluoroterpolymer film, allows for ease of manufacture without destruction of the PTFE hollow fibers, with high packing densities, and without the processing complexity of pre-melting, extruding, or chemical crosslinking of any polymeric adhesives. Furthermore, the PTFE hollow fibers can be treated with a fluoropolymeric solvent solution before the chemically resistant film is applied to enhance the adhesion of the PTFE fiber to the film. PTFE hollow fibers, and its respective fluoro-co and terpolymers as potting films impart high packing densities, superb chemical resistance and temperature resistance without membrane contamination, or low fiber pull strength, as is sometimes observed with standard potting materials such as polyurethane and epoxy.

A hollow fiber membrane fluid transport device is disclosed wherein the fibers are comprised of Polytetrafluoroethylene (PTFE), and the potting materials are comprised of fluorocopolymer and or fluoroterpolymer based materials. The potting of the device utilizes a compressed chemically resistant fluorocopolymer and or fluoroterpolymer film, allows for ease of manufacture without destruction of the PTFE hollow fibers, with high packing densities, and without the processing complexity of pre-melting, extruding, or chemical crosslinking of any polymeric adhesives. Furthermore, the PTFE hollow fibers can be treated with a fluoropolymeric solvent solution before the chemically resistant film is applied to enhance the adhesion of the PTFE fiber to the film. PTFE hollow fibers, and its respective fluoro-co and terpolymers as potting films impart high packing densities, superb chemical resistance and temperature resistance without membrane contamination, or low fiber pull strength, as is sometimes observed with standard potting materials such as polyurethane and epoxy.

A coated fabric (11), comprising a fabric (12) from polymer tapes (12a, 12b), wherein the fabric (12) is coated with a sealing layer (13), wherein at least a portion of the polymer tapes (12a, 12b) have a breaking tenacity of less than 45 cN/tex, preferably 15 to 40 cN/tex and an elongation at break of more than 30%, preferably of 40 to 90%, and/or wherein the sealing layer (13) is formed from a composition A comprising at least one ethylene/-olefin interpolymer, and wherein the composition has a density from 0.905 to 0.930 g/cc, preferably from 0.910 to 0.930 g/cc (1 cc=1 cm.sup.3), and a melt index (12) from 3 to 20 g/10 min and a bag comprising said fabric; a packaging machine (100) for filling gusseted (220) bags (10, 200) wherein the bag walls (202) of the bags (10, 200) consist of a woven fabric (11) of polymer tapes (12a, 12b) at least in part and wherein each of the ends (203, 204) of the bag wall (202) is provided with a filling mouth (211) for filling, wherein a closing device (125) is provided which is structured such that as the filling mouth (211) is closed a welding temperature of at least 50 Kelvin higher in the region of the gussets (220) than in a center region (223) of the bag wall (202) can be generated.

A method of forming a shaped article wherein said article comprises at least two parts which are chemically bonded, the method comprising: assembling at least two non chemically bonded parts in a weld cavity of a tool to form an assembly of the at least two parts, wherein said weld cavity is adapted to receive the assembly of at least two parts in the form of the shaped article; sealing the weld cavity of the tool; melting the assembly of at least two parts to chemically bond the at least two parts together to form the shaped article, wherein the shape of the weld cavity is matched to the outer circumference of the assembly of parts such that thermal expansion forces the polymer parts against the weld cavity surface and the pressure leads to full surface bonds between all parts, and wherein the tool forming the weld cavity comprises two halves forming a piston which fits into the bore of a bolster component and the plane of the split line between the two piston halves is parallel to the axis of the bore such that the pressure from the thermal expansion of the assembly of parts within the weld cavity is opposed by the surface of the bore preventing the weld cavity split line from opening and therefore preventing leakage of polymer from within the pressurised weld cavity volume, and wherein the two piston components are made from a dissimilar metal with higher coefficient of thermal expansion than the bolster component ensuring that at the welding temperature the piston is larger in diameter than the bore diameter of the bolster component leading to an interference fit which makes forces the weld cavity split line to close at the weld temperature but which still allows for a clearance gap between piston and bore at room temperature for the tool to be assembled and disassembled.