A protective packaging formation device is disclosed herein. The device includes an inflation assembly that directs fluid between first and second overlapping plies of a web material. The device also includes a sealing mechanism that includes an arcuate web-support surface. The web-support surface includes a heater that defines a heating zone that is operable to heat the plies to create a longitudinal heat seal that seals the first and second plies together as the web is driven over the heating zone in a downstream direction. The web-support surface also includes a cooling zone disposed downstream of the heating zone operable to allow the heated plies to cool at the longitudinal heat seal as the web is driven over the heating zone in a downstream direction, such that the cooled longitudinal heat seal retains the fluid between the plies.

A method of induction welding a first thermoplastic composite (TPC) to a second thermoplastic composite (TPC) using an induction coil includes forming a weld interface area between the first TPC and the second TPC, cooling the first TPC with a cooling apparatus before heating by the induction coil, and inductively heating the weld interface area with the induction coil after cooling the first TPC.

The invention relates to a sealing body, where heat-producing elements of a heating element are contacted from the rear side thereof. Other aspects relate to a sealing body where the site of the heat production and the site of the heat dissipation (i.e. the point of action) are as close to each other as possible. Other aspects relate to a sealing body comprising a heat element with a built-in temperature sensor. Other aspects relate to a sealing body with a defined sealing contour. Other aspects relate to a sealing body having a three-dimensionally structured contact surface. Other aspects relate to a sealing body with a circular, annular, or strip-type heat element. Other aspects relate to a sealing body with built-in electronic circuits. Other aspects relate to a sealing body that can cool the heating element as required. Other aspects relate to a sealing body that can suck up the material to be welded.

The invention relates to a welding tool and to a method for pulse welding of plastic films for medical packs formed as bags. In general, the invention provides that the film material which is plastified during welding and thus free-flowing is specifically displaced into a deepened, edge-side inner region of the sealing surface by increasing the sealing surface area. The film material accumulated in the recess leads to an increase in the film thickness in the inner region (25i) of the weld seam (6, 7, 8). As a result, the mechanical stability of the medical pack formed as a bag can be improved.

The present disclosure is directed to a compression belt for inflation and sealing devices. The device may include an inflation assembly, a heating assembly, and a drive mechanism. The inflation assembly may direct fluid between first and second overlapping plies of a flexible web material to inflate chambers between the plies. The heating assembly may be operable to heat the first and second plies of the web material to create a longitudinal heat seal that seals the fluid in the inflated chambers. The drive mechanism may drive the web material in a downstream direction. The drive mechanism may tension the web material against the heating assembly. The drive mechanism may include a first belt including a high grip material on a surface that contacts the web material to grip the web material during heating by the heating assembly.

An apparatus is configured to make containers from sheet material. The apparatus includes a supply station for supplying a film having at least one folded portion having three or more film flaps folded and superimposed with respect to each other; a welding station configured to receive the film. The welding station comprises a welding head configured for welding the folded portion of the film and forming a container defining a housing compartment; the welding head comprises a heater made of electrically conductive material whose electrical resistivity, at least in a predetermined temperature range, decreases upon the increase of the temperature of the same electrically conductive material.

A rotary impulse sealer for forming a series of discrete bonds in a bondable material. The rotary impulse sealer has a roller rotatable about an axis. The roller has a roller body and a plurality of seal bars extending radially outwardly from the roller and spaced apart around the roller body. At least one of the seal bars has a body and a selectively heatable heating element extending along at least a part of a length of the seal bar body. The roller is rotatable through a pre-heating pressure application region in which the at least one seal bar is adapted to apply pressure to a bond area of the bondable material, followed by a heating region in which the at least one seal bar is adapted to heat the bond area, the regions being stationary with respect to the rotation of the roller. A method of forming packages containing fluid or fluent material includes continuously providing at least two sheets of bondable material having a fluid or fluent material therebetween, applying pressure to a transverse bond area of the bondable material to force the fluid or fluent material away from the transverse bond area, and heating the transverse bond area to form a seal.

A sealing device generally includes a rotatable support cylinder having an outer, circumferential surface and a heating element disposed about such surface and secured thereto such that the heating element rotates therewith. The heating element is coiled about the outer surface of the cylinder in the form of an overlapping helical pattern. Juxtaposed film plies may be sealed together by bringing the sealing device into rotational contact with the juxtaposed film plies and heating the heating element to a temperature sufficient to cause the film plies to seal together.

A method of induction welding a first thermoplastic composite (TPC) to a second thermoplastic composite (TPC) includes inductively heating a weld interface area between the first TPC and the second TPC, and cooling a surface of the first TPC opposite the weld interface area while inductively heating the weld interface area.

A heat sink for use in induction welding includes a number of tiles, wherein the tiles are electrically non-conductive and have a thermal diffusivity of greater than about 25 mm2/sec. A joint flexibly joins the tiles together.