A system includes a first horn, a first ultrasonic transducer, a second horn, a second ultrasonic transducer, a memory, and a controller. The first horn includes a first part-interfacing surface. The second horn includes a second part-interfacing surface and is positioned relative to the first horn such that a part to be welded can be positioned between the first and second part-interface surfaces. The controller is configured to cause a first ultrasonic energy to be applied through the first horn via the first transducer to cause the first part-interfacing surface to vibrate, cause the first horn to move in a first direction at a first time, cause a second ultrasonic energy to be applied through the second horn via the second transducer to cause the second part-interfacing surface to vibrate, and cause the second horn to move in a second direction at the first time.

Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.

An anvil roll is configured to operatively engage with a tooling agent. The anvil includes an outer surface, an opposing surface opposite the outer surface and an inner surface. One or more spring elements are disposed between the opposing surface and the inner surface. The springs provide a compliance to the anvil.

One or more implementations of a multi-layer film include a first layer non-continuously bonded to a second pigmented layer. The multi-layer film includes an unexpected appearance differing from the appearance of the pigmented layer. In one or more embodiments, the multi-layer film includes a metallic appearance despite the pigmented layer being devoid of metallic pigment. The multi-layer film also includes areas that are visually distinct from areas of the film with the unexpected appearance. The visually-distinct areas comprise areas in which the first layer non-continuously is in intimate contact with the second pigmented layer. The visually-distinct areas have the appearance of the pigmented layer or another appearance. One or more implementations also include methods of making multi-layer films and bags with an unexpected appearance and visually-distinct areas.

The present invention relates to an apparatus for producing a gathered material, wherein the material consists of two material web portions and a thread positioned between the material web portions and the two material web portions are connected to one another at two connecting surfaces, wherein the thread is disposed between the two connecting surfaces such that the thread is connected to the material web portions, wherein the apparatus comprises a sonotrode having a first sealing surface and a counter tool having a second sealing surface, wherein the counter tool is cylindrical with a lateral surface and a cylinder axis and the second sealing surface is disposed on the lateral surface, wherein the sonotrode and the counter tool are disposed with respect to one another in a processing position such that the material web portions and the thread can be guided through a gap formed by the first and the second sealing surface in a feed direction tangential to the lateral surface of the counter tool. To overcome or at least mitigate the described drawbacks, it is proposed according to the invention that the sonotrode comprise a groove which is oriented in feed direction and extends over the entire first sealing surface for receiving the thread.

An anvil is configured to operatively engage with a tooling agent. The anvil includes an outer surface, an opposing surface opposite the outer surface and an inner surface. One or more spring elements are disposed between the opposing surface and the inner surface. The springs provide a compliance to the anvil.

The present welding system includes: a transport device that transports a work in a state where a plurality of webs are overlaid on each other; an anvil roller that includes an anvil which intermittently makes contact with the first surface of the work being transported; an ultrasonic horn that is opposite the second surface of the work and that cooperates with the anvil to apply vibration energy to the work so as to intermittently weld the webs; a speed changing device that lowers the transport speed of the work supplied between the horn and the anvil when the welding is performed; and a pressing device that presses the first surface of the work to the anvil when the welding is performed.

A device (1) for delivery of film for a station for packaging by plastic-wrapping, includes: at least two reels (2), each including at least one support shaft (3) for a film roll as well as a film guide (4), in particular in the form of a roller downstream from the shaft; a return roller (5), up to which an unwound film (6) travels from the roll of one of the reels (2); a loader for bringing the reserve film (9) from the roll of the at least one other reel (2) close to the unwound film. The loader includes a rotor (10), which rolls up the reserve film (9) around it in such a way as to bring it close to the unwound film (6). A machine that uses this device as well as a corresponding method are also described.

The present disclosure relates to methods and apparatuses configured to bond elastic laminates together between a rotating drum and anvil. The drum includes a fluid nozzle and a press member. As such, a first elastic laminate and a second elastics laminate may be advanced in a machine direction onto the rotating drum. A fluid is heated to a temperature sufficient to partially melt substrate layers of the first and second elastic laminates. As the drum rotates, the press member shifts radially outward from the drum wherein a length, L, of the pattern surface extends in the cross direction across a plurality of elastic strands of first and/or second elastic laminates. And the partially melted portion of the substrate layers of the first and second elastic laminates and the plurality of elastic strands are then bonded together by being compressed between the pattern surface and the anvil roll.

In an underpants-type disposable diaper, three-dimensional gathers are provided on both sides in the width direction of an inner member. A fallen portion of each of the three-dimensional gather has a fallen non-stretchable portion to which a contraction force of gather elastic members does not act. A character representation is printed at a position in the fallen non-stretchable portion of the inner member, and this character representation is made visible from the inside of the diaper.