A sonotrode that includes a sealing face; a front quarter wavelength region adjacent to the sealing face, wherein the front quarter wavelength region has been modified to increase the gain of the sonotrode; and a rear quarter wavelength region adjacent to the front quarter wavelength region, wherein the rear quarter wavelength region has been modified to create a non-uniform amplitude profile across the length of the sealing face of the sonotrode.

An ultrasonic module for use in package sealing systems that includes a moveable front jaw; an elognated sonotrode disposed within the front jaw, wherein the sonotrode includes an elongated sealing face, and wherein the width of the sealing face is at least 12 inches (30.48 cm); a moveable rear jaw; and an anvil mounted on the rear jaw opposite the sonotrode, wherein the anvil mechanically cooperates with the sonotrode to seal a package.

A packaging device, particularly for packaging trays containing food products or technical materials in a controlled atmosphere and by means of a film of plastic material, comprising an upper chamber and a lower chamber, which can be fastened by mutually superimposing them and are each provided internally with a plurality of heat-sealing and/or cutting and/or die-cutting elements arranged concentrically, the lower chamber being provided centrally with a plurality of supporting elements for a tray.

A system and method for producing a disposable undergarment, with the lateral edges of the undergarment bonded by means of an ultrasonic horn. When a blank is formed for an individual undergarment, the lateral edges of opposing edges of the blank will form the seam. When the edges are sealed together, a seam is formed. The individual undergarments may be later separated along the seams.

Assemblies, apparatus, and methods for heat sealing and monitoring are disclosed. A dual heat-sealing system includes a heat seal bar assembly with process monitor that allows to quickly change out heat bands and ensure that the effective length of the heat band matches the width of the seal (of the material being sealed), providing consistent and superior seal quality. A heat seal bar assembly includes multiple heat bars sized to easily match the size of the pouch being sealed. The heat bars are removable and replaceable. The heat bars are provided with at least one memory chip. The memory chip allows for storage and retrieval of information regarding the replaceable heat bar.