An ultrasonic welding device which includes a sonotrode arrangement, an anvil, a displacement device, and a force sensor. The sonotrode arrangement has a sonotrode head. The sonotrode arrangement is configured to transmit ultrasonic vibrations, which are generated at the sonotrode arrangement in a region remote from the sonotrode head, to the sonotrode head such that the sonotrode head vibrates in a vibration direction of the sonotrode arrangement and that the sonotrode arrangement vibrates minimally in the vibration direction at a zero-point position which is arranged spaced apart from the sonotrode head, based on the vibration direction. The displacement device is configured to displace the sonotrode arrangement and the anvil relative to one another in a displacement direction.

The present invention relates to, in general, a welding end effector apparatus configured for welding a plastic component. The welding end effector apparatus typically comprises a frame structure supporting a welding tip. The welding end effector apparatus further comprises a plastic weld rod feeder apparatus configured for delivering a plastic weld rod to the welding tip. The welding tip is configured to deposit at least partially deformed plastic weld rod onto the plastic component for welding the plastic component. The frame is configured to operatively couple the welding end effector to a multi-axis robotic arm for welding the component.

Systems and methods to improve weld quality are described. For example, certain systems and methods described use weld quality monitoring as feedback to an ultrasonic welding process to improve weld quality. Still other systems and methods provide improvement to double sided and single sided ultrasonic welding through the use of selected multiple pulses.

Systems and methods to improve weld quality are described. For example, certain systems and methods described use weld quality monitoring as feedback to an ultrasonic welding process to improve weld quality. Still other systems and methods provide improvement to double sided and single sided ultrasonic welding through the use of selected multiple pulses.

Systems and methods to improve weld quality are described. For example, certain systems and methods described use weld quality monitoring as feedback to an ultrasonic welding process to improve weld quality. Still other systems and methods provide improvement to double sided and single sided ultrasonic welding through the use of selected multiple pulses.

A tube sealing positioning apparatus has a tube holder slidable on a vertical guide from a lower to an upper portion of a sealing chamber for positioning adjacent a heating apparatus and a clamping apparatus. The heating apparatus may have a nozzle to direct heated air on an open end of a plastic tube. The clamping apparatus may have two clamping devices slidably disposed to clamp the heated open end of the plastic tube to fuse the tube wall adjacent the open end. A control processor may be connected to control movement and dwell time of the tube holder, and to control heat application and clamp spacing and time. A sealed tube may be attached to a top cover to be positioned in a test container. A sealing disk may close the top cover and may direct fluid pressure into the tube and apply a vacuum to the test container.

The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.

A process, for locating a welding energy director, for effective welding together of multiple workpieces at an area of the director. The director includes positioning a workpiece arrangement in preparation to make approaches, for locating the director, wherein the workpiece arrangement includes a proximate workpiece of the multiple workpieces, a distal workpiece, and the welding director positioned therebetween. The process also includes performing a sub-routine comprising moving a locating implement toward the proximate workpiece. The routine also includes determining whether a push-back force, being received at the locating implement from the workpiece, indicates that the locating implement has been lowered to a local terminal point. The routine includes relocating, in response to a negative result, the implement for repeating until a positive result, and determining, in response to the positive results in the location determination, that the director is located directly beneath an area corresponding to the positive result.

The present invention concerns an apparatus for ultrasonic processing of materials having an ultrasonic processing system comprising an ultrasound generator, a converter, a sonotrode and a counterpart tool and a feed unit with which the sonotrode and the counterpart tool can be moved towards each other or away from each other, wherein there is provided a force sensor with which the force that the ultrasonic processing system exerts on the materials to be processed can be measured. To provide a corresponding ultrasonic processing apparatus which allows a greater processing speed it is proposed according to the invention that the force sensor is a piezoelectric sensor whose output is converted into an electrical voltage by means of a charge amplifier and that there is provided a control device which either when the ultrasonic processing is not performing material processing short-circuits the piezoelectric sensor or adds a time-varying force compensation unit to the value measured by the piezoelectric sensor.

A method of riveting using a plastically deformable plastic rivet is provided. The method includes positioning the plastic rivet in front of the rivet on a component, of a motor vehicle, and deforming the rivet by a riveting die by applying a riveting force, such that a rivet holds the component wherein the rivet is with a rivet dynamometer and the riveting force is measured and a rivet is set with a predetermined breaking point.