Aspects of the present invention are directed to a heat sealed packaging wherein the heat seal is along a curved surface. Additional aspects of the present invention are directed to a device for heat sealing a package on a surface that is curved along the direction of force.

A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.

Thermally laminated foam boards, methods for making thermally laminated foam boards, apparatus for making thermally laminated foam boards, smaller foam pieces made from thermally laminated foam boards, methods for making smaller foam pieces from thermally laminated foam boards, parts made from thermally laminated foam boards, methods for making parts from thermally laminated foam boards, and tools for making parts from thermally laminated foam boards are disclosed. The thermally laminated foam boards are made by thermally bonding at least two polystyrene boards together.

Aspects of the present invention are directed to a heat sealed packaging wherein the heat seal is along a curved surface. Additional aspects of the present invention are directed to a device for heat sealing a package on a surface that is curved along the direction of force.

An application unit (13) comprises a rotation unit (26) and a support unit (27), The rotation unit (26) comprises a nozzle unit (28), a nozzle support part (29), a body base (30), a first supply part (31), a second supply part (32), a third supply part (33), a valve (34), and a motor (35). The nozzle support part (29) rotatably supports the nozzle unit (28) such that the central axis of the nozzle unit (28) is inclined with respect to the rotation axis of the rotation unit (26).

An apparatus for packing articles, wherein the packing is formed by at least one web material, wherein typically a plurality of individual juxtaposed runs of web material and a number of more or less packed articles are conveyed on the runs, wherein the apparatus includes first mechanism which, during packing of articles, joins the web material continuously in its longitudinal direction, as well as other mechanisms for producing individual joints and for separation of the articles in a transverse direction of the web material, wherein the mentioned other mechanisms are arranged on moving means adapted to move in the same direction and at the same speed as the web material and the articles being packed, called the X-axis, and in a direction towards the web material and the articles arranged thereon, called the Y-axis.

The invention relates to ultrasonic welding of industrial fabrics. Specifically, the invention relates to methods for ultrasonically welding the seam area of industrial fabrics using a textured horn and/or anvil. The fabric edges are overlapped as woven or one or both edges can have some warp or weft yarns raveled out. The method involves ultrasonically bonding the overlapped fabric edges, reducing the caliper of the two stacked edges to match the body caliper of the fabric itself. The bonded area can then be perforated using laser or other mechanical means to produce a seam having the same woven texture and permeability (air and/or water) as the body of the fabric.

A bonding system includes a heating element, an actuator, an infrared camera, a pressure sensor and/or a displacement sensor, one or more processors. and a computer readable medium storing instructions that, when executed by the one or more processors. cause the bonding system to perform functions including providing a first control signal to a heating element. thereby heating a workpiece with electromagnetic radiation having one or more oscillation frequencies within a range of 1 MHz to 2.00 MHZ. and providing a second control signal to an actuator. thereby applying a pressure to the workpiece via the actuator. The functions also include detecting a temperature of the workpiece. the pressure applied to the workpiece. and/or a displacement of the actuator, and adjusting the first control signal and/or the second control signal based on the temperature of the workpiece. the pressure applied to the workpiece, or the displacement of the actuator.

Embodiments herein include a system for joining components. The system can include a rotating base platform, a plurality of receptacles mounted to the base platform, and a rotating sonotrode platform. A plurality of sonotrodes are mounted to the sonotrode platform. Each sonotrode can correspond to a receptacle. Each sonotrode can move in a reciprocating motion between a release position distant from a corresponding receptacle and a compressing position proximal to the corresponding receptacle. The compressing position occurs at a first angular position of the sonotrode platform. Each sonotrode is energized at the compressing position.

Systems and methods to improve weld quality are described. For example, certain systems and methods described use weld quality monitoring as feedback to an ultrasonic welding process to improve weld quality. Still other systems and methods provide improvement to double sided and single sided ultrasonic welding through the use of selected multiple pulses.