A method of fabricating a fiber structure by multilayer three-dimensional weaving between a plurality of weft yarns and of warp yarns, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness greater than the thickness of the second portion, includes making the first portion using a step of three-dimensionally weaving warp and weft layers in which a fiber fabric is formed in the form of a Mock-Leno weave grid in a core of the first portion together with skins at a surface of the first portion, a weave of the skins being modified locally so as to deflect certain warp yarns from said skins and weave them with the fiber fabric in the form of the Mock-Leno weave grid.

An FRP panel material includes reinforcing fibers oriented in predetermined orientation directions near the surface. In the surface of the panel material, a plurality of either or both of protrusions and depressions having shapes of congruent regular triangular pyramids are provided. The bases of the regular triangular pyramids are arranged on a virtual reference plane along the surface with no gap or overlap so that each vertex of an equilateral triangle constituting each base is shared by six of the bases as vertices thereof. Each of the orientation directions of the reinforcing fibers is parallel to any lateral edge of each regular triangular pyramid as seen in the thickness direction of the panel material.

A gas turbine fan casing made of composite material with a fibrous reinforcement includes a plurality of superimposed turns of a strip-shaped fibrous texture having a three-dimensional weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns, the fibrous reinforcement being densified by a matrix. The fibrous texture includes at least one lateral section of variable thickness in which the weft yarns have a size or a count different from the size or the count of the weft yarns of the plurality of layers of weft yarns present in the remainder of the fibrous texture.

A gas turbine fan casing made of composite material with a fibrous reinforcement includes a plurality of superimposed turns of a strip-shaped fibrous texture having a three-dimensional weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns, the fibrous reinforcement being densified by a matrix. The fibrous texture includes at least one lateral section of variable thickness in which the weft yarns have a size or a count different from the size or the count of the weft yarns of the plurality of layers of weft yarns present in the remainder of the fibrous texture.

A method for fabricating a composite part using a 3D printing machine. The method includes forming the part by depositing a plurality of part layers in a consecutive manner on top of each other where each layer is deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are then inserted through the part layers to provide reinforcement of the part in the Z-direction. A plurality of additional part layers are deposited in a consecutive manner on top of each other on the part layers including the reinforcing Z-pins where each additional part layer is also deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are also inserted through the additional part layers to provide reinforcement of the part in the Z-direction.

A method of additive manufacturing an object featuring properties of a hard bodily tissue, comprises: dispensing and solidifying a plurality of non-biological material formulations to sequentially form a plurality of hardened layers in a configured pattern corresponding to a shape of the object. The method forms voxel elements containing different material formulations at interlaced locations to provide a three-dimensional textured region spanning over the portion. The material formulations and the interlaced locations are selected such that the textured region exhibits, once hardened, a stress variation of at most ±20% over a strain range of from about 0.1% to about 0.3%.

A method of fabricating an airfoil includes drawing a continuous woven fabric ply over a contoured surface that has a geometry that is analogous to a geometry of an airfoil. The continuous woven fabric ply takes the geometry of the contoured surface to thereby form a contoured continuous woven fabric ply. The contoured continuous woven fabric ply is then wrapped around an airfoil tool to produce an airfoil preform. The airfoil tool has a geometry that is analogous to the airfoil. The contoured continuous woven fabric ply takes the geometry of the airfoil tool. The airfoil preform is then densified with a ceramic matrix to produce a ceramic matrix composite airfoil.

A method of fabricating an airfoil includes drawing a continuous woven fabric ply over a contoured surface that has a geometry that is analogous to a geometry of an airfoil. The continuous woven fabric ply takes the geometry of the contoured surface to thereby form a contoured continuous woven fabric ply. The contoured continuous woven fabric ply is then wrapped around an airfoil tool to produce an airfoil preform. The airfoil tool has a geometry that is analogous to the airfoil. The contoured continuous woven fabric ply takes the geometry of the airfoil tool. The airfoil preform is then densified with a ceramic matrix to produce a ceramic matrix composite airfoil.

Described herein is a 3D spacer fabric reinforced composite, a process for producing it, a method of using it in footwear, and a footwear including it.

Described herein is a 3D spacer fabric reinforced composite, a process for producing it, a method of using it in footwear, and a footwear including it.