A fiber reinforced thermoplastic resin molded article contains inorganic fibers (A), organic fibers (B), and a thermoplastic resin (C), the fiber reinforced thermoplastic resin molded article containing 5 to 45 parts by weight of the inorganic fibers (A), 1 to 45 parts by weight of the organic fibers (B), and 10 to 94 parts by weight of the thermoplastic resin (C), based on 100 parts by weight of the total of the inorganic fibers (A), the organic fibers (B), and the thermoplastic resin (C), the inorganic fibers (A) in the fiber reinforced thermoplastic resin molded article having a weight average fiber length (L.sub.wa) of 0.01 mm or more and 3 mm or less, the organic fibers (B) having a weight average fiber length (L.sub.wb) of more than 4 mm and 20 mm or less.

A pulforming system for forming a three-dimensional article includes a plurality of fibers, a resin injection system, resin, a preform die, a movable first pulling sled, a movable second pulling sled and a cutting station. The first and second pulling sleds form the fibers and resin into an article using a sequential, continual movement process of back-and-forth translational motion in unison to form an article that is three-dimensional in one or more of a longitudinal or transverse direction.

A pulforming system for forming a three-dimensional article includes a plurality of fibers, a resin injection system, resin, a preform die, a movable first pulling sled, a movable second pulling sled and a cutting station. The first and second pulling sleds form the fibers and resin into an article using a sequential, continual movement process of back-and-forth translational motion in unison to form an article that is three-dimensional in one or more of a longitudinal or transverse direction.

The invention relates to a multilayered pultruded structures having a weatherable cap layer over a pultruded substrate. The cap layer provides improved weatherability, chemical resistance and surface quality for pultruded structures. The cap layer is either an acrylic, vinyl or styrenic cap layer covered with a thin layer blend of polyvinylidene fluoride and acrylic polymers, or a cross-linked acrylic outer layer. A useful cap layer would be a UV resistant acrylic cap layer, such as a Solarkote® resins from Arkema, covered by a co-extruded blend of polyvinylidene fluoride, such as Kynar® resins from Arkema, with an acrylic resin, such as Plexiglas® resins from Arkema. The highly weatherable and chemical resistant pultruded structure is especially useful in window and door profiles.

Covalent network polymers that include one or more of a cure rate modifying (CRM) additive, a tack modifying additive, a flame retardant additive, a physical additive, and a viscosity modifying additive allow the viscosity, pot life, tackiness and safety of chemical mixtures and products to be tailored without sacrificing the mechanical properties or reprocessability of the final vitrimers. Use of additives also enables previously infeasible manufacturing techniques.

Covalent network polymers that include one or more of a cure rate modifying (CRM) additive, a tack modifying additive, a flame retardant additive, a physical additive, and a viscosity modifying additive allow the viscosity, pot life, tackiness and safety of chemical mixtures and products to be tailored without sacrificing the mechanical properties or reprocessability of the final vitrimers. Use of additives also enables previously infeasible manufacturing techniques.

A reinforced pultruded profile having a top edge, a bottom edge spaced along a vertical axis extending between the top edge and the bottom edge, a transverse axis oriented perpendicular to the vertical axis, and a machine axis oriented along a length of the profile. The pultruded profile includes a first reinforcing layer spaced along the vertical axis and oriented along the transverse axis, a second reinforcing layer spaced along the vertical axis and oriented along the transverse axis, and a first structural layer located between the first reinforcing layer and the second reinforcing layer, the first structural layer having a modulus of elasticity of at least 175 GPa.

A deformable, coated radius filler composed of a continuous or elongated fibrous structure and a tacky, resin surface coating formed by pulling a dry, continuous or elongated fibrous structure through a heated resin bath. The coated radius filler has an inner portion that is substantially free of resin and the resin surface coating has a substantially uniform thickness.

Provided is a method of manufacturing a pultruded strip for an elongate structure. The method includes the step of: providing a pultrusion apparatus including at least a pultrusion die through which a plurality of fibers are pulled to be soaked in a resin, and changing the conduction properties of selected points along the plurality of fibers upstream the pultrusion die.

Provided is a method of manufacturing a pultruded strip for an elongate structure. The method includes the step of: providing a pultrusion apparatus including at least a pultrusion die through which a plurality of fibers are pulled to be soaked in a resin, and changing the conduction properties of selected points along the plurality of fibers upstream the pultrusion die.