B29C70/52

CYLINDRICALLY SHAPED CARBON FIBRE REINFORCED PART AND METHOD FOR ITS MANUFACTURE
20230191725 · 2023-06-22 ·

The present invention relates to a device, for example a machine part, comprising:—a body with a cylinder shape of substantially carbon fibers with the fibers in the longitudinal direction of the cylinder shape, the body functioning as carrier body with a carrier surface, and—at least a single circumferential body of a plastic provided through injection molding on the body, the circumferential body being provided on at least a part of the carrier surface. Further, the present invention concerns a method for manufacturing the device, comprising:—manufacturing with pultrusion the cylinder shape of substantially carbon reinforced fiber material with carbon fibers substantially in the longitudinal direction of the cylinder shape, and—injection molding of a plastic on the cylinder shape for obtaining the circumferential body on at least a part of the carrier surface.

METHOD FOR PRODUCING A REINFORCEMENT ROD FROM A FIBROUS COMPOSITE MATERIAL USING ULTRAVIOLET RADIATION
20230191726 · 2023-06-22 ·

A method for producing a reinforcement rod from a fibrous composite material comprising continuous mineral fibers and at least one resin, the resin being mixed with the dry mineral fibers, then wrapped with a strand of material, and the resin then being instantaneous or nearly instantaneously fully cured (e.g., snap cured) to form an optionally round rod with an optionally helical rib. In aspects, a mixture comprising an environmentally friendly and zero or low volatile organic compound (VOC) emitting resin and a resin-curing agent mixture is used. In aspects, helical ribs are added to the surface of the rod in a manner not to disrupt the longitudinal orientation of the core reinforcing mineral fibers. In aspects, ultraviolet irradiators are used to snap cure the reinforcement. When fully cured, corrosion resistant mineral fibers are encapsulated in a corrosion resistant matrix. The process allows for a simplified, condensed, and single operation for producing a corrosion resistant fibrous composite reinforcement rod.

Method for Preparing Fiber-Reinforced Parts Based on Cyanate Ester/Epoxy Blends
20230182414 · 2023-06-15 ·

The invention provides a method for preparing a fiber-reinforced part based on cyanate ester or a cyanate ester/epoxy blend, comprising the steps of (i) providing a liquid mixture comprising (a) from 15 to 99.9 wt. % of at least one di- or polyfunctional cyanate ester, (b) from 0 to 84.9 wt. % of at least one di- or polyfunctional epoxy resin, and (c) from 0.1 to 25 wt. % of a metal-free catalyst; (ii) providing a fiber structure (iii) placing said fiber structure in a mold or in a substrate, (iv) impregnating said fiber structure with said liquid mixture, (v) curing said liquid mixture by applying a temperature of 30 to 300° C. Using the method of the invention it is possible to produce in a short cycle time, using composite manufacturing processes such as resin transfer molding and infusing technology, fiber reinforced composite parts based on a cyanate ester or cyanate ester/epoxy resin formulation. The fiber-reinforced parts obtainable by the above method are also an object of the invention.

PULTRUDED BIBRE-REINFORCED STRIP FOR A REINFORCED STRUCTURE, SUCH AS A SPAR CAP
20230182405 · 2023-06-15 ·

A pultruded fibre-reinforced strip (50) configured to be stacked with one or more similar strips (50) to form a spar cap of a wind turbine blade (10), comprising—a core (51) comprising a plurality of first fibres embedded in a resin matrix, the plurality of first fibres being carbon fibres and/or glass fibres, and—a surface layer (52) enclosing and covering the core (51) and comprising a plurality of second fibres imbedded in the resin matrix, the majority of the plurality of second fibres having an elastic modulus less than 10 GPa.

PULTRUDED BIBRE-REINFORCED STRIP FOR A REINFORCED STRUCTURE, SUCH AS A SPAR CAP
20230182405 · 2023-06-15 ·

A pultruded fibre-reinforced strip (50) configured to be stacked with one or more similar strips (50) to form a spar cap of a wind turbine blade (10), comprising—a core (51) comprising a plurality of first fibres embedded in a resin matrix, the plurality of first fibres being carbon fibres and/or glass fibres, and—a surface layer (52) enclosing and covering the core (51) and comprising a plurality of second fibres imbedded in the resin matrix, the majority of the plurality of second fibres having an elastic modulus less than 10 GPa.

THERMOPLASTIC COMPOSITION HAVING HIGH FLUIDITY
20170342267 · 2017-11-30 ·

The invention concerns a thermoplastic composition having high fluidity in the molten state, comprising at least: (a) one thermoplastic polymer matrix; (b) one oligomer selected from cyclic ester oligomers, ether oligomers and mixtures thereof, said oligomer having a degree of polymerization of between 2 and 25; and (c) one phenolic polymer; said compounds (b) and (c) being present in a weight ratio (c)/(b) varying from 0.25 to 6, and preferably from approximately 0.75 to 2.75.

The invention also concerns a process for producing a composite article from such a composition by impregnating a reinforcement such as a fabric or a preform, the composite article obtained according to this process, and the use of an oligomer (b) in combination with at least one phenolic polymer (c), as a plasticizing additive in a thermoplastic polymer matrix.

THERMOPLASTIC COMPOSITION HAVING HIGH FLUIDITY
20170342267 · 2017-11-30 ·

The invention concerns a thermoplastic composition having high fluidity in the molten state, comprising at least: (a) one thermoplastic polymer matrix; (b) one oligomer selected from cyclic ester oligomers, ether oligomers and mixtures thereof, said oligomer having a degree of polymerization of between 2 and 25; and (c) one phenolic polymer; said compounds (b) and (c) being present in a weight ratio (c)/(b) varying from 0.25 to 6, and preferably from approximately 0.75 to 2.75.

The invention also concerns a process for producing a composite article from such a composition by impregnating a reinforcement such as a fabric or a preform, the composite article obtained according to this process, and the use of an oligomer (b) in combination with at least one phenolic polymer (c), as a plasticizing additive in a thermoplastic polymer matrix.

Automated wave guide system for in-process monitoring of carbon fiber reinforced polymer (CFRP) composite laminates with hanning window tone-bursts of center frequencies from 100-225 kHz and 100-350 kHz

A method of monitoring a curing process for fiber reinforced composite materials that includes positioning an actuator on uncured composite material at a first location. At least one sensor is positioned at a second location that is spaced apart from the first location. The actuator excites waves in the composite part at the first location. At least one sensor is positioned at a second location that is spaced apart from the first location. The actuator excites waves in the composite part at the first location. The waves propagate through the composite part due to internal reflection. At least one wave metric is measured at the second location utilizing the sensor. At least one parameter of the curing process may be adjusted based, at least in part, on a wave metric measured by the sensor.

Synthetic reed with cane particles

A synthetic reed for use with a woodwind instrument includes a synthetic resin matrix with randomly distributed suspended cane particles. Synthetic fibers, which may comprise one or more different material filaments, may also be impregnated within resin matrix. The cane particles can be present in a concentration of approximately 0.5-10% by volume and at least a majority of the cane particles in the resin matrix can be less than 100 micrometers. The matrix may be formed from two components including an epoxy resin component and a hardener component. The reed exhibits improved strength properties usually provided by synthetics with the warmer sonic properties associated with natural cane reeds and preferred by musicians.

Synthetic reed with cane particles

A synthetic reed for use with a woodwind instrument includes a synthetic resin matrix with randomly distributed suspended cane particles. Synthetic fibers, which may comprise one or more different material filaments, may also be impregnated within resin matrix. The cane particles can be present in a concentration of approximately 0.5-10% by volume and at least a majority of the cane particles in the resin matrix can be less than 100 micrometers. The matrix may be formed from two components including an epoxy resin component and a hardener component. The reed exhibits improved strength properties usually provided by synthetics with the warmer sonic properties associated with natural cane reeds and preferred by musicians.