Disclosed are a film for forming a composite material, which is capable of improving impregnation properties by using a carrier film on which a low viscosity resin layer is formed, and a method for manufacturing a composite material using the same. The film for forming a composite material, according to the present invention, comprises: a continuous fibrous layer; and a carrier film which is adhered to any one side of the continuous fibrous layer and has a low viscosity resin layer formed on the adhered side of the continuous fibrous layer. Thus, the present invention provides the advantage of having a composite material with excellent impregnation properties and excellent mechanical performance.

To provide a manufacturing method for a composite material, a manufacturing apparatus for a composite material, a preform for a composite material, and a composite material capable of reducing a molding time and an equipment cost by controlling flowing of resin in a cavity.

A method of manufacturing a composite material 100 provided with a reinforcement 510 and a resin 600 infused into the reinforcement, includes: an applying process of applying an adhesive 520 to the sheet-shaped reinforcement having first and second regions 501 and 502 such that a content density of the adhesive of the second region is lower than that of the first region; a preforming process of forming a preform 500 by preforming the reinforcement; and a process of molding a composite material 400 by infusing the resin 600 into the preform. The resin injected into the cavity easily flows in a portion of the cavity 350 there the second region of the reinforcement is placed, compared to a portion of the cavity where the first region of the reinforcement is placed.

A resin supply material used for press molding or vacuum-pressure molding of a fiber-reinforced resin, the resin supply material including a continuous porous material and a thermosetting resin, wherein an average pore cross-sectional area ratio P expressed by formula (I) is 1.1 or more:

P=AII/AI (I) AI: average pore cross-sectional area in region I AII: average pore cross-sectional area in region II Region I: region occupying 10% of total volume of continuous porous material from surface layer on both surfaces thereof Region II: whole region of continuous porous material.

A unidirectional reinforcement and a method of producing a unidirectional reinforcement that may be used in applications where high quality and strength is required. The unidirectional reinforcement includes transversely arranged discrete Z-direction resin flow facilitating means running back and forth between the longitudinal edges of the sheets, and traveling between the groups of rovings and between the top and bottom surfaces of the unitary web.

A flow aid for an infusion arrangement for infiltrating a resin into a fiber material, wherein at least two different resin-permeable plies, which lie atop one another and are joined to one another in the region of their faces lying atop one another, with one ply being a peel ply which on its exposed face is covered sectionally or over the full area with an adhesive agent, which is covered with a removable protective ply, or which can be activated after the mounting of the flow aid.

A unidirectional reinforcement and a method of producing a unidirectional reinforcement for use in applications where high quality and strength is required. The unidirectional reinforcement includes transversely arranged thin discrete flow passage formed to ensure resin flow properties in a direction transverse to the direction of the unidirectional rovings. Thin discrete flow passage forming means are secured on the unidirectional rovings by means of additional yarns running on the thin discrete flow passage forming means and transverse thereto.

A novel reinforcement system for maximizing tensile strength and modulus of elasticity per ply for composite systems has one or more pockets with a first pocket edge, a second pocket edge, a pocket front surface, and a pocket rear surface. The pocket front surface and the pocket rear surface each have a pocket cross-stitch that perpendicularly traverses the pocket. The pocket traverses the fabric parallel and adjacent to the first fabric edge and the second fabric edge in a warp, or 0 degree, or x-axis direction. The pockets contain one or more fiber tows with a plurality of filaments in a stack.

A composite component for a wind turbine blade is provided. The composite component includes a stack of at least one fiber layer and a membrane which has a first surface and a second surface which is an opposite surface with respect to the first surface. The membrane is arranged with the first surface on top of the stack. The membrane is perforated with openings, wherein the membrane is formed in such a way that the openings are permeable for a fluid flowing along a first direction directing from the first surface to the second surface and impermeable for a fluid flowing along a second direction directing from the second surface to the first surface.

The present invention relates to a mold (2); a plurality of fabrics (3) laid on the mold (2); at least one vacuum bag (4) which is placed on the mold (2) so as to substantially cover the fabrics (3) and allows vacuuming; at least one bleeder (E) located between the mold (2) and/or the fabrics (3); at least one separator layer (5) which is located between the vacuum bag (4) and the fabric (3) and enables the excess resin in the fabric (3) to be substantially absorbed by the bleeder (E), thus providing homogeneous pressure distribution; at least one main vacuum line (6) located on the vacuum bag (4), which allows evacuation of the air and/or the resin in the fabric (3) and/or the air between the vacuum bag (4) and the mold (2); a first vacuum pump (7) which is connected to the main vacuum line (6) and generates the pressure required to evacuate the air; at least one discharge line (8) located on the vacuum bag (4), with at least one end thereof connected to the main vacuum line (6).

An assembly and method for infusing composite material with liquid resin to form a composite part with a smooth outer mold line (OML) surface and a complex inner mold line (IML) surface. The method may include placing a flow media into a deepest tier of a two-tiered recess in a rigid tool, placing a perforated caul sheet into a shallowest tier of the two-tiered recess, and placing uninfused composite material over the perforated caul sheet. Next, the method may include placing an impermeable membrane over the composite material and sealing the impermeable membrane to the rigid tool. Finally, the method may include vacuuming air from a vacuum port of the impermeable membrane to compress the impermeable membrane toward the composite material and the rigid tool, thus pull liquid resin from a resin reservoir, through the flow media, through the perforations of the caul sheet, and throughout the composite material.