A process for manufacturing a fibre-plastic composite with a secured fibre orientation, wherein continuous fibres or long fibres are oriented and sheathed with a matrix, characterized by the steps of (a) providing a mold comprising at least one flow channel, (b) introducing the continuous fibres or long fibres into the at least one flow channel, (c) positioning and orienting the continuous fibres or long fibres in the at least one flow channel by way of a pressure gradient in the flow channel, (d) sheathing the continuous fibres or long fibres with a matrix.

A method for manufacturing a fiber-reinforced resin tube body includes: a preparing step of preparing a cylindrical expandable body having fiber wound therearound; an installing step of installing the expandable body in a mold after the preparing step; a flowing step of flowing resin into the mold, in which the expandable body is placed, after the installing step; and an expanding step of expanding the expandable body toward an inner wall of the mold after the flowing step.

A method of moulding includes placing reinforcing fibre between a mould surface and a flexible diaphragm, and causing upward movement of the diaphragm to produce a resin flow channel along which resin is caused to flow.

Resin infusing a composite preform includes locating the preform on an upper tool surface having a resin reservoir element on a downstream side of the composite preform. A vacuum bagging film is placed over the tool surface to cover the composite preform and the resin reservoir element, and is sealed relative to the tool surface to define a sealed resin infusion chamber. A resin supply is provided along with a resin flow path from the resin supply to the resin infusion chamber on an upstream side of the composite preform, through the composite preform and through the reservoir inlet to the resin reservoir. At least partial vacuum pressure applied to the reservoir outlet establishes a pressure differential between the resin supply and reservoir outlet to drive resin from the resin supply through the resin flow path, infusing the composite preform with resin and collecting excess resin in the resin reservoir.

A method and apparatus for constructing a tubular assembly 40 comprising an inner portion (24) and a further portion (23) surrounding the inner portion. The inner portion (24) comprises reinforcement (37) and the further portion (23) being formed from a strip (50) of material comprising two opposed longitudinal marginal side portions (53). The apparatus comprises an assembly station (220) comprising a wall (253). The apparatus comprises means for advancing the inner portion (21) along a first path (231) extending passed the wall (253), and means for advancing the strip (50) along a second path (232) and causing the strip to encircle the wall (253) and thereby wrap about and surround the inner portion (21). The apparatus further comprises means (321) for introducing resinous binder into the reinforcement (37) as the strip (50) is being wrapped about the inner portion (21).

The flexible sheet-like material comprises a textile layer, which is coated at least on one side with a functional layer which is permeable to gas but impermeable to the matrix material, acting as a barrier layer for the matrix material, and is produced by coating the textile layer directly with a foam or a paste.

The invention is directed to a crosshead die for the extrusion of a profile, such as a uniform ply coat for a tire. The crosshead die is used with an extruder, and includes a body. An inlet is formed in the body, and is in fluid communication with the extruder. An outlet and a flow channel are also formed in the body. The flow channel extends between the inlet and the outlet, and is bounded by an upper wall, a lower wall, a first side wall, and a second side wall. The flow channel is formed with a bend and a cross section that includes a trapezoidal shape to align the flow of elastomer with the center of the flow channel.

A fiber preform is infused with two differing resin systems concurrently using stacked resin delivery assemblies located along one edge of the preform.

The invention relates to a resin line (2) with openings on the circumference and a sleeve made of a flow aid material (4). The aim of the invention is to design the resin line such that the resin line does not leave impressions on the surface of the component under the effect of a vacuum and the resin dispensing process is improved. This is achieved in that the flow aid material (4) is placed about the resin line (2) such that the flow aid material (4) tabs (8) projecting beyond the resin line (2) form a double-layer web (6), in the region of which the tabs (8) are connected together.

A method of manufacturing a fibre-reinforced polymer object by means of vacuum-assisted resin transfer moulding (VARTM), wherein fibre material is impregnated with liquid resin in a mould cavity comprising a rigid mould part having a mould surface defining an outer surface of the object, is described. One or more pressure sensors are connected to resin inlets of the VARTM system. A control unit is used for controlling a polymer supply unit based on measured resin pressure and is adapted to adjusting a resin flow rate, if pressure measured by the pressure sensors is below a lower threshold level or above a higher threshold level.