Provided are a temperature sensor and a temperature measurement system capable of improving processability and assemblability. The temperature sensor (1) is a temperature sensor configured to measure a temperature of a resin (120) filling a die (110) in a resin molding device (100). The temperature sensor (1) includes a metal sheath (10) having a bottomed tubular shape, a pair of thermocouple element wires (20) accommodated in the metal sheath (10), and an insulator (30) provided around the pair of thermocouple element wires (20) in the metal sheath (10), and the temperature sensor (1) is a grounded sheath thermocouple including a tip as a temperature measuring contact for the resin (120). Further, the temperature sensor (1) further includes a housing (40) covering a periphery of a tip portion of the metal sheath (10), and a tip of the metal sheath (10) has a planar shape.

A sensor installed into a mold including a cable insertion member having a fixing portion with a fitting recess is provided. The sensor includes an optical fiber a part of which is bendable, and a fiber holder having a fiber insertion portion through which the optical fiber is inserted and a to-be-fixed portion extending from the fiber insertion portion. Further, the to-be-fixed portion is fixed to the fixing portion while being fitted to the fitting recess.

An injection molding apparatus including a mold, an injection device and at least one sensor is provided. The mold has a mold cavity. The injection device is adapted to inject a material into the mold cavity such that the material is formed into a forming article. The at least one sensor is disposed on the mold and adapted to sense at least one of a temperature and a pressure in the mold cavity. The at least one sensor is located at an inner surface of the mold cavity and corresponds to a non-appearance surface of the forming article. In addition, an injection molding method is also provided.

The present disclosure discloses a method for on-line measurement of the polymer melt temperature, comprising: on-line measurement of ultrasonic sound velocity c of melt in an injection molding process, on-line measurement of melt pressure P in the injection molding process, and obtaining melt temperature T in the injection molding process by formula (1). The present disclosure also discloses an apparatus for on-line measurement of the polymer melt temperature. The method and the apparatus provided in the present disclosure may enable on-line and in-situ characterization of the melt density and further enable on-line quantitative measurement of the melt quality. Compared with infrared measurement methods, the method provided herein is significantly reduced in cost, which is of great significance to theoretical researches of crystallization process and shear heating.

In the present invention, sealing tape is wrapped around the outer circumferential surface of an introduced mold, and a monomer solution is injected into a cavity formed therein, wherein the injection amount of the monomer solution can be precisely controlled by using a vision recognition system. According to a preferable embodiment, a monomer solution of a monomer solution tank is suctioned, in advance, into a syringe capable of adjusting a capacity corresponding to a mold; most of the monomer solution, which has been injected into the syringe, is firstly injected into the mold at a high injection flow rate or injection speed; while the residual amount of the monomer solution is secondly injected at a reduced injection flow rate or injection speed, it is finally confirmed, by using a vision recognition system, whether the monomer solution is filled in the mold; and then injection is finished.

A remote controller can be provided on any apparatus that employs feedback control from a native controller to add functionality to the apparatus where the native controller is not capable of providing such functionality independently.

A device for producing components using an injection molding method includes at least one cavity (1a) for forming a respective product, at least one injection nozzle (3a) through which material is injected into the cavity (1a), a mold release (4), a distribution channel (10), a media supply (11), an exhaust air channel or return channel (12), at least one shut-off needle (6a). The shut-off needle is connected to a piston in a force-fitting or form-fitting manner and is inserted into the injection nozzle (3a). At least one valve (7a) for opening the needle (6a) and at least one valve (8a) for closing the needle (6a) are provided, such that the valve (7a) and the valve (8a) are arranged directly adjacent to the shut-off needle (6a). A control unit for the valve (7a) and the valve (8a) is also provided.

A system and method for determining the position of a flow of melt within an injection molding system comprises a switch and a pin that actuates the switch. The pin has a first end positioned closer to the anticipated flow path of the melt and a second end that is positioned to be in contact with the switch, such that when melt enters the anticipated flow path, the pin is pushed to activate the switch.

A sensor installed into a mold including a cable insertion member having a fixing portion with a fitting recess is provided. The sensor includes an optical fiber a part of which is bendable, and a fiber holder having a fiber insertion portion through which the optical fiber is inserted and a to-be-fixed portion extending from the fiber insertion portion. Further, the to-be-fixed portion is fixed to the fixing portion while being fitted to the fitting recess.

Embodiments within the scope of the present disclosure are directed to external sensor kits that may be included in new injection molds or retrofitted into existing injection molds in order to approximate conditions within a mold, such as pressure or the location of a melt flow front. Such kits are designed to amplify meaningful measurements obtained by the external sensor kit so that noise measurements do not prevent the approximation of conditions within a mold. In some embodiments within the scope of the present disclosure, an external sensor kit includes a strain gauge sensor, a coupon, a support bracket, and a hammer. The strain gauge sensor is placed on a surface of the coupon and measures the strain in the coupon.